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Suzuki GSX-R 1000 Service Manual: Starter relay removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter relay removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
  3.  Disconnect the battery (–) lead wire (1) from the battery.
  4.  Remove the starter relay cover (2) and disconnect the starter relay coupler (3).

Suzuki GSX-R. Starter relay removal and installation


  1. Disconnect the starter motor lead wire (4) and battery (+) lead wire (5).
  2.  Remove the starter relay (6).

Suzuki GSX-R. Starter relay removal and installation


Installation

Install the starter relay in the reverse order of removal.

Starter motor inspection
Refer to “starter motor disassembly and assembly” . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, repl ...

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to “starter relay removal and installation” .  Apply 12 v to “a” and “b” terminals and check ...

Other materials:

Fuel and oil recommendation
Fuel (for USA and Canada) Use only unleaded gasoline of at least 90 pump octane (r/2 + m/2). Gasoline containing mtbe (meltyl tertiary butyl ether), less than 10% ethanol, or less than 5% methanol with appropriate cosolvents and corrosion inhibitor is permissible. Fuel (for other countries) ...

To sensor removal and installation
Removal Remove the ap sensor. Refer to “ap sensor removal and installation” .  Disconnect the coupler (1) and remove the to sensor (2). Installation Install the to sensor in the reverse order of removal. Pay attention to the following point:  when installing the to s ...

Know your limits
Always ride within the boundaries of your own skills. Knowing these limits and staying within them will help you avoid accidents. A major cause of accidents involving only a motorcycle (and no cars) is going too fast through a turn. Before entering a turn, select an appropriately low corne ...

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