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Suzuki GSX-R 1000 Service Manual: Starter relay removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter relay removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  3.  Disconnect the battery () lead wire (1) from the battery.
  4.  Remove the starter relay cover (2) and disconnect the starter relay coupler (3).

Suzuki GSX-R. Starter relay removal and installation


  1. Disconnect the starter motor lead wire (4) and battery (+) lead wire (5).
  2.  Remove the starter relay (6).

Suzuki GSX-R. Starter relay removal and installation


Installation

Install the starter relay in the reverse order of removal.

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, repl ...

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to starter relay removal and installation .  Apply 12 v to a and b terminals and check ...

Other materials:

Noise emission control system description
Tampering with the noise control system prohibited: local law or federal law prohibits the following acts or the causing thereof:  the removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design in ...

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 Nm (0.8 Kgf-n, 6.0 Ib-ft) 10 Nm (1.0 Kgf-n, 7.0 Ib-ft) 6 Nm (0.6 Kgf-n, 4.5 Ib-ft) 13 Nm (1.3 Kgf-n, 9.5 Ib-ft) Apply grease. Apply engine coolant. Apply molyb ...

Handlebar components
Throttle grip Grip rubber Right handlebar switch box Left handlebar switch box Right handlebar Left handlebar Handlebar expander Handlebar balancer Apply handle grip bond. 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 5.5 Nm (0.55 Kgf-m, 4.0 L ...

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