Suzuki GSX-R 1000 Service Manual: Starting system

Special tools and equipment

Recommended service material Special tool ...

Schematic and routing diagram

Refer to “wire color symbols” in section 0a . Component location Starting system components location Refer to “electrical components location” in section 0a . ...

Other materials:

Regulator / rectifier removal and installation
Removal Turn the ignition switch off.  Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Remove the evap system purge ...

Cylinder inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...