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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Starter motor components”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Electrical unit: mm Tightening torque specifications Note the specified tightening torque is described in the following. “Starter motor components” Refer ...

Charging system
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Other materials:

Wiring harness routing diagram
Wiring harness no. 2 Tapping clamp : insert the clamp from the front side. Place the turn signal and position light couplers in front of the clamp. Steel clamp : clamp the wiring harness at the blue taping point. Bend the steel clamps to the front side. ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

Drive chain cleaning and oiling
Clean and oil the chain as follows:  Wash the chain with kerosene. Kerosene will lubricate and clean the chain. Warning Kerosene can be hazardous . Kerosene is flammable. Children or pets may be harmed from contact with kerosene. Keep flames and smoking mater ...

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