| Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. |
Troubleshooting
|
Step |
Action |
Yes |
No |
| 1 |
Is the click sound heard? |
Go to step 2. | Go to step 3. |
| 2 | Check if the starter motor runs when its terminal is connected to the battery (+) terminal. (Do not use thin “wire” because a large amount of current flows.) Does the starter motor run? |
|
Faulty starter motor. |
| 3 | Measure the starter relay voltage at the starter relay terminal
(between y/g (+) and b/y (–)) when the starter button is
pushed. Is the voltage ok? |
Go to step 4. |
|
| 4 | Check the starter relay. Refer to “starter relay inspection” . Is the starter relay ok? |
Poor contact of the starter relay. | Faulty starter relay. |
Diagnostic information and procedures
Starter motor runs but does not crank the
enginePair system inspection
Pair hose
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Inspect the pair hoses for wear or damage. If it is worn or da ...
Crankshaft journal bearing inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect each upper and lower crankcase bearing for
any damage.
Set the crankshaft onto the upper crank case.
Install the plastigauge onto each crankshaft jour ...
Pair control solenoid valve removal and
installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Remove the pair control solenoid valve (1) along
with the pair ...