Suzuki GSX-R 1000 Service Manual: Pair system inspection
Pair hose
- Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Inspect the pair hoses for wear or damage. If it is worn or damaged, replace the pair hose with a new one. Refer to “pair system hose routing diagram” .
- Reinstall the removed parts.
Pair reed valve
- Remove the pair reed valves. Refer to “pair reed valve removal and installation” .
- Inspect the reed valves for carbon deposit.
If carbon deposit is found on the reed valve, replace the pair reed valve with a new one.
- Reinstall the pair reed valves. Refer to “pair reed valve removal and installation” .
Pair control solenoid valve
| Note pair control solenoid valve can be checked without removing it from the motorcycle. Refer to “dtc “c49” (p1656): pair control solenoid valve circuit malfunction” in section 1a . |
- Remove the pair control solenoid valve. Refer to “pair control solenoid valve removal and installation” .
- Check that air flows through the air inlet port to the air outlet ports. If air does not flow out, replace the pair control solenoid valve with a new one.
- Connect the 12 v battery to the pair control solenoid valve terminals and check the air flow. If air does not flow out, the solenoid valve is in normal condition.
- Check the resistance between the terminals of the pair control solenoid valve.
Special tool
(a): 09900–25008 (multi circuit
tester set)
Tester knob indication resistance (Ω)
Pair control solenoid valve resistance 20 – 24 Ω at 20 – 30 °c (68 – 86 °f)
- Reinstall the pair control solenoid valve. Refer to “pair control solenoid valve removal and installation” .
Pair control solenoid valve removal and
installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and ...
Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the
following procedures:
lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
& ...
Other materials:
Battery
Battery connection in reverse polarity is strictly
prohibited. Such a wrong connection will damage the
components of the fi system instantly when reverse
power is applied.
Removing any battery terminal of a running engine is
strictly prohibited. The moment such removal is made,
...
Horn inspection
Note
if the horn sound condition is normal, it is not
necessary to inspect the horn button
continuity.
Horn button inspection
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch lead ...
Rear suspension components
Rear shock absorber
Rear shock absorber mounting nut
Cushion rod
Cushion rod mounting nut
Cushion lever
Cushion lever mounting nut
Swingarm pivot lock-nut
Swingarm pivot shaft
Swingarm pivot nut
Swingarm
Chain case
Plate
Chain adjus ...