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Suzuki GSX-R 1000 Service Manual: Pair control solenoid valve removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Pair control solenoid valve removal and installation

Removal

  1. Lift and support the fuel tank with the prop stay.

    Refer to “fuel tank removal and installation” in section 1g .

  2.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  3. Remove the pair control solenoid valve (1) along with the pair reed valve covers (2).

Suzuki GSX-R. Removal


  1. Disconnect the pair control solenoid valve coupler (3).

Suzuki GSX-R. Removal


  1. Disconnect the pair hoses (4).

Suzuki GSX-R. Removal


Installation

Installation install the pair control solenoid valve in the reverse order of removal. Pay attention to the following point:

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and ...

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal a ...

Other materials:

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 – 2 pcs.) No. 1 Driven plate (5 – 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

Engine oil level check
Check the engine oil level as follows:  Place the motorcycle on level ground on the side stand.  Start the engine and allow it to idle for a few minutes.  Stop the engine and wait three minutes. Hold the motorcycle vertically and check the oil level through ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) 8.5 N·m (0.85 Kgf-m, 6.0 Lbf-ft) Apply grease to oil seal lip. Apply thread l ...

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