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Suzuki GSX-R 1000 Service Manual: Pair reed valve removal and installation

Removal

  1. Lift and support the fuel tank with the prop stay.

    Refer to fuel tank removal and installation in section 1g .

  2.  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  3.  Remove the pair control solenoid valve (1) along with the pair reed valve covers (2). Refer to pair control solenoid valve removal and installation .

Suzuki GSX-R. Pair reed valve removal and installation


  1. Remove the pair reed valves (3).

Suzuki GSX-R. Pair reed valve removal and installation


Installation

Install the pair reed valve in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque pair reed valve cover bolt (a): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Heated oxygen sensor (ho2s) removal and installation
Removal Do not remove the ho2 sensor while it is hot.   Caution  be careful not to expose the ho2 sensor to excessive shock.  Do not use an impact ...

Pair control solenoid valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Remove the air cleaner box. Refer to air cleaner box removal and ...

Other materials:

Precautions
Keep away from fire or spark.  During disassembling, use care to minimize spillage of gasoline.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area.  For e-33 models, drain fuel from the fuel tank before ...

Tightening torque specifications
Note the specified tightening torque is described in the following. Throttle cable routing diagram  throttle body components  throttle body construction  engine assembly installation Reference: for the tightening torque of fastener not specified i ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

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