Suzuki GSX-R 1000 Service Manual: Steering / steering damper related parts inspection
Refer to “steering / steering damper removal and installation” .
Inspect the removed parts for the following abnormalities:
Steering stem
- Distortion of the steering stem and brackets.
Bearing
- Bearing wear or damage
- abnormal bearing noise
- race wear or damage
- bearing lower seal damage
Steering damper
- Inspect the steering damper body, bearing and oil seal for damage and oil leaking.
- Move the steering damper rod by hand to inspect for a smooth movement.
- If any defects are found, replace the steering damper with a new one.
| Note the steering damper operation can be checked without removing it. Refer to “dtc “c93” (p1769): steering damper solenoid valve circuit malfunction” in section 1a . |
Steering system inspection
Refer to “steering system inspection” in section 0b .
Steering / steering damper removal and
installation
Removal
steering damper
Turn the ignition switch off.
Disconnect the steering damper solenoid coupler
(1).
Remove the lower bracket cover (2).
Remove the steering da ...
Steering stem bearing removal and installation
Removal
Remove the steering stem upper bearing and steering stem lower bracket.
Refer to “steering / steering damper removal and installation” .
Remove the steering stem lower bearing i ...
Other materials:
Balancer shaft journal bearing removal and
installation
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Removal
Remove the balancer shaft journal bearings (1).
Note
do not remove the bearings (1) unless
absolutely necessary.
Make a note of where the bearings are
r ...
Steering components
Steering stem head nut
Steering stem upper bracket
Steering stem lock-nut
Washer
Steering stem nut
Dust seal cover
Dust seal
Steering stem upper bearing
Steering stem lower bearing
Lower seal
Steering stem lower bracket
Steering stem lo ...
Regulator / rectifier construction
Regulator/rectifier
Regulator/rectifier bracket
Air intake pipe (rh)
Spacer
Wiring harness
Connect
the regulator/rectifier couplers under the wiring harness
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
...