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Suzuki GSX-R 1000 Service Manual: Steering stem bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Steering / Steering / handlebar / Repair instructions / Steering stem bearing removal and installation

Removal

  1. Remove the steering stem upper bearing and steering stem lower bracket. Refer to steering / steering damper removal and installation .
  2.  Remove the steering stem lower bearing inner race using a chisel.

Suzuki GSX-R. Steering stem bearing removal and installation


  1. Remove the steering stem upper and lower bearing races using the steel rod.

Suzuki GSX-R. Steering stem bearing removal and installation


Installation

Install the steering stem bearings in the reverse order of removal. Pay attention to the following points:

Caution

the removed bearings and races should be replaced with new ones.

Outer race

Special tool (a): 0994134513 (bearing
installer) (b): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Outer race


Inner race

Special tool (a): 0992518011 (bearing
installer)

Suzuki GSX-R. Inner race


Steering / steering damper related parts inspection
Refer to steering / steering damper removal and installation . Inspect the removed parts for the following abnormalities: Steering stem Distortion of the steering stem and brackets. ...

Steering tension adjustment
Check the steering movement in the following procedures:  by supporting the motorcycle with a jack, lift the front wheel unit is off the floor 20 30 mm (0.8 1.2 In).  Remove the ...

Other materials:

Excv cable removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Connect the special tool (mo ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Front fork components Special tool ...

Rear brake hose routing diagram
Hose clamp : face the clamp end backward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Brake pad pin Plug Caliper sliding pin b Caliper sliding pin a White marking Yellow marking Pass the ...

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