Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and
installation
Removal
- Remove the inner under cowlings. Refer to “exterior parts removal and
installation” in section 9d .
- Drain engine coolant. Refer to “cooling system inspection” in section
0b .
- Disconnect the reservoir tank inlet hose (1) and
water air bleed hose (2).
- Remove the radiator reservoir tank (3).

- Disconnect the radiator inlet hose (4).
- Disconnect the cooling fan motor coupler (5).

- Remove the oil cooler (6) from the bracket.

- Remove the radiator assembly by removing the
bolts.


- Remove the radiator outlet hose (7) and cooling fan
motor (8) from the radiator.

Installation
Install the radiator in the reverse order of removal. Pay
attention to the following points:
- install the radiator and oil cooler to their bracket. Refer to
“radiator inspection and cleaning” .
- Apply thread lock to the reservoir tank bolt and tighten
it securely.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)

- Connect the radiator hoses securely. Refer to “water hose routing
diagram” .
- Pour engine coolant. Refer to “cooling system inspection” in section 0b
.
- Bleed air from the cooling circuit. Refer to “cooling system
inspection” in section 0b .
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hose ...
Other materials:
Transmission related parts inspection
Refer to “transmission removal” , “transmission installation” and
“countershaft gear / driveshaft gear disassembly and assembly” .
Gearshift fork to groove clearance
Note
the clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the ...
Clutch components
Clutch pressure plate
Clutch push piece
No. 1 Drive plate (8 pcs.)
No. 3 Driven plate (0 – 2 pcs.)
No. 1 Driven plate (5 – 7 pcs.)
No. 2 Driven plate (1 pc.)
No. 2 Drive plate (1 pc.)
Spring washer
Spring washer seat
Clutch sleeve hub
Seat ...
Fuses
The main fuse is located under
the front seat. To access the fuse,
remove the seat by referring to
the seat lock and helmet
holders.
The fuses are located inside the
left fairing. One 1 oa and one 15a
spare fuses are provided inside
the fuse box.
They are designed to open when ...