Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation
Removal
- Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
- Drain engine coolant. Refer to “cooling system inspection” in section 0b .
- Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
- Remove the radiator reservoir tank (3).
- Disconnect the radiator inlet hose (4).
- Disconnect the cooling fan motor coupler (5).
- Remove the oil cooler (6) from the bracket.
- Remove the radiator assembly by removing the bolts.
- Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.
Installation
Install the radiator in the reverse order of removal. Pay attention to the following points:
- install the radiator and oil cooler to their bracket. Refer to “radiator inspection and cleaning” .
- Apply thread lock to the reservoir tank bolt and tighten it securely.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
- Connect the radiator hoses securely. Refer to “water hose routing diagram” .
- Pour engine coolant. Refer to “cooling system inspection” in section 0b .
- Bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
Radiator inspection and cleaning
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Water hose inspection
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hose ...
Other materials:
Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .
Remove the valves. Refer to “cylinder head disassembly and assembly” .
Using the valve guide remover, drive the valve guide
out toward the intake or exhaust camshaft side.
Special tool
(a): 09916–43211 (valve ...
Radiator reservoir tank removal and
installation
Removal
Remove the right side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the reservoir tank inlet hose (1) from the
reservoir tank (2) and drain the engine coolant.
Remove the reservoir tank (2).
Disconnect the reservoir tank ove ...
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder.
Caution
use a new gasket to prevent gas leakage.
Place the cylinder head ...