Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation

Removal

1. Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
2.  Drain engine coolant. Refer to “cooling system inspection” in section 0b .
3.  Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
4.  Remove the radiator reservoir tank (3).

5. Disconnect the radiator inlet hose (4).
6.  Disconnect the cooling fan motor coupler (5).

7. Remove the oil cooler (6) from the bracket.

8. Remove the radiator assembly by removing the bolts.

9. Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.

Installation

Install the radiator in the reverse order of removal. Pay attention to the following points:

•  install the radiator and oil cooler to their bracket. Refer to “radiator inspection and cleaning” .
• Apply thread lock to the reservoir tank bolt and tighten it securely.

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

• Connect the radiator hoses securely. Refer to “water hose routing diagram” .
•  Pour engine coolant. Refer to “cooling system inspection” in section 0b .
•  Bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .