Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and
installation
Removal
- Remove the inner under cowlings. Refer to “exterior parts removal and
installation” in section 9d .
- Drain engine coolant. Refer to “cooling system inspection” in section
0b .
- Disconnect the reservoir tank inlet hose (1) and
water air bleed hose (2).
- Remove the radiator reservoir tank (3).

- Disconnect the radiator inlet hose (4).
- Disconnect the cooling fan motor coupler (5).

- Remove the oil cooler (6) from the bracket.

- Remove the radiator assembly by removing the
bolts.


- Remove the radiator outlet hose (7) and cooling fan
motor (8) from the radiator.

Installation
Install the radiator in the reverse order of removal. Pay
attention to the following points:
- install the radiator and oil cooler to their bracket. Refer to
“radiator inspection and cleaning” .
- Apply thread lock to the reservoir tank bolt and tighten
it securely.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)

- Connect the radiator hoses securely. Refer to “water hose routing
diagram” .
- Pour engine coolant. Refer to “cooling system inspection” in section 0b
.
- Bleed air from the cooling circuit. Refer to “cooling system
inspection” in section 0b .
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hose ...
Other materials:
Rear turn signal light removal and installation
Removal
Remove the frame cover assembly. Refer to “exterior parts removal and
installation” in section 9d .
Remove the rear combination light. Refer to “rear combination light
removal and installation” .
Disconnect the lead wire coupler (1).
(Lh: white, rh: black)
&nb ...
Water pump construction
Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-m, 6.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
Apply grease.
Apply engine coolant.
Apply molybdenum oil
solution.
Do not reuse.
...
Fastener removal and installation
Type a
Removal
Depress the head of fastener center piece (1).
Pull out the fastener (2).
Installation
Let the center piece stick out toward the head so that
the pawls “a” closes.
Insert the fastener into the installation hole.
Note
to prevent the pawl ...