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Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures
Engine cooling symptom diagnosis ...

Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag o ...

Other materials:

Rear wheel assembly removal and installation
Removal Loosen the axle nut (1).  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block. Caution make sure that the motorcycle is supported securely. Remove the axle nut (1).  Loosen the left and right lock-nuts (2) an ...

Water pump disassembly and assembly
Refer to water pump removal and installation . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). Hold the impeller (3) with water pump pliers and remove the impeller securing bolt (4). Remove t ...

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged. 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) 42 43 Mm (1.65 1.69 In) 60 61 Mm (2.36 ...

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