Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Engine cooling symptom diagnosis ...

Cooling circuit inspection

Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag o ...

Other materials:

Cam chain tensioner inspection
Inspect the cam chain tensioner in the following procedures:  remove the cam chain tensioner. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contacting surface of the cam chain tensioner. If it is worn or damaged, replace it with a new ...

General precautions
Proper service and repair procedures are important for the safety of the service mechanic and the safety and reliability of the motorcycle.  When 2 or more persons work together, pay attention to the safety of each other.  When it is necessary to run the ...

Oil pump inspection
Inspect the oil pump in the following procedures:  remove the oil pump. Refer to “oil pump removal and installation” .  Rotate the oil pump by hand and check that it moves smoothly. If it does not move smoothly, replace the oil pump assembly. Caution do not attempt t ...