Refer to “water pump removal and installation” .
Disassembly
Note if there is no abnormal condition, the mechanical seal removal is not necessary. |
Special tool
(a): 09921–20240 (bearing remover
set)
Note if there is no abnormal condition, the oil seal removal is not necessary. |
Assembly
Caution the removed oil seal must be replaced with a new one. |
Note the stamped mark on the oil seal should face mechanical seal side. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 ö))
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Caution the removed mechanical seal must be replaced with a new one. |
Note on new mechanical seals, the sealer “a” has been applied. |
M/o: molybdenum oil (molybdenum oil solution)
Note the paint marked side “b” of mechanical seal ring faces the rubber seal. |
Note the metal side “c” of seal washer and the curved side “d” of washer face the impeller securing bolt head. |
Tightening torque impeller securing bolt (a): 8 n·m (0.8 Kgf-m, 6.0 Lbf-ft)
Caution use a new o-ring to prevent engine coolant leakage. |
Tightening torque water pump case screw: 6 n·m (0.6 Kgf-m, 4.5 Lbf-ft)
Caution use a new gasket washer to prevent engine coolant leakage. |
Tightening torque water pump air bleeder bolt (b): 13 n·m (1.3 Kgfm, 9.5 Lbf-ft)
Hazard switch inspection
Inspect the hazard switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the hazard switch for continuity with the
tes ...
Idle speed
Adjust the engine idle speed periodically on the engine at normal operating
temperature.
To adjust the idle speed:
Lift the fuel tank by referring to
the air cleaner section.
Start the engine and warm it
up by running at idling speed
for 10 minutes in summer
(where ambie ...
Storage procedure
If your motorcycle is to be left
unused for an extended period of
time, it needs special servicing
requiring appropriate materials,
equipment and skill. For this reason,
suzuki recommends that you
trust this maintenance work to
your suzuki dealer. If you wish to
service the machine for stora ...