Refer to “water pump removal and installation” .
Disassembly
Note if there is no abnormal condition, the mechanical seal removal is not necessary. |
Special tool
(a): 09921–20240 (bearing remover
set)
Note if there is no abnormal condition, the oil seal removal is not necessary. |
Assembly
Caution the removed oil seal must be replaced with a new one. |
Note the stamped mark on the oil seal should face mechanical seal side. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 ö))
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Caution the removed mechanical seal must be replaced with a new one. |
Note on new mechanical seals, the sealer “a” has been applied. |
M/o: molybdenum oil (molybdenum oil solution)
Note the paint marked side “b” of mechanical seal ring faces the rubber seal. |
Note the metal side “c” of seal washer and the curved side “d” of washer face the impeller securing bolt head. |
Tightening torque impeller securing bolt (a): 8 n·m (0.8 Kgf-m, 6.0 Lbf-ft)
Caution use a new o-ring to prevent engine coolant leakage. |
Tightening torque water pump case screw: 6 n·m (0.6 Kgf-m, 4.5 Lbf-ft)
Caution use a new gasket washer to prevent engine coolant leakage. |
Tightening torque water pump air bleeder bolt (b): 13 n·m (1.3 Kgfm, 9.5 Lbf-ft)
Rear wheel removal
Place the motorcycle on the
side stand.
Remove the cotter pin 1.
Remove the axle nut 2.
Warning
A hot muffler can burn you.
The muffler will be hot enough
to burn you for some time after
stopping the engine.
Wait until the muffler cools to
avoid bur ...
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Throttle cable routing diagram” “throttle body components”
“throttle body construction” “engine assembly installation”
Reference: for the tightening torque of fastener not specified i ...
Specifications
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Chassis bolt and nut inspection”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening torque list” in section 0c . ...