Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Water pump removal and installation

Removal

Note

before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect the oil seal and o-ring. If engine coolant is leaking, visually inspect the mechanical seal and seal washer. Refer to “water pump related parts inspection” .

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Drain engine oil and coolant. Refer to “engine oil and filter replacement” in section 0b  and “cooling system inspection” in section 0b .
  3.  Disconnect the water bypass hose (1).
  4. Remove the water pump (2).

Suzuki GSX-R. Removal


Installation

Install the water pump in the reverse order of removal.

Pay attention to the following points:

Caution

replace the o-ring with the a new one.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Installation


Tightening torque water pump mounting bolt (a): 10 n·m (1.0 Kgfm, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Water pump construction
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-m, 6.0 Lbf-ft) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply grease. Apply engin ...

Water pump disassembly and assembly
Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). ...

Other materials:

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 – 2 pcs.) No. 1 Driven plate (5 – 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

Rear wheel components
Rear axel nut Collar Dust seal Bearing Retainer Rear sprocket Sprocket mounting drum Wheel damper Bearing Spacer Air valve Rear wheel Wheel balancer Rear tire Dust seal Collar Rear brake disc Rear axle 1 ...

Air bleeding from brake fluid circuit
Air trapped in the brake fluid circuit acts like a cushion to absorb a large proportion of the pressure developed by the master cylinder and thus interferes with the full braking performance of the brake caliper. The presence of air is indicated by “sponginess” of the brake lever and also by la ...

© 2011-2025 Copyright www.suzukigsxr.org