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Suzuki GSX-R 1000 Service Manual: Water pump removal and installation

Removal

Note

before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect the oil seal and o-ring. If engine coolant is leaking, visually inspect the mechanical seal and seal washer. Refer to “water pump related parts inspection” .

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Drain engine oil and coolant. Refer to “engine oil and filter replacement” in section 0b  and “cooling system inspection” in section 0b .
  3.  Disconnect the water bypass hose (1).
  4. Remove the water pump (2).

Suzuki GSX-R. Removal


Installation

Install the water pump in the reverse order of removal.

Pay attention to the following points:

Caution

replace the o-ring with the a new one.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Installation


Tightening torque water pump mounting bolt (a): 10 n·m (1.0 Kgfm, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Water pump construction
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-m, 6.0 Lbf-ft) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply grease. Apply engin ...

Water pump disassembly and assembly
Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Rear suspension components”  “rear suspension assembly construction” Special tool ...

Schematic and routing diagram
Engine lubrication system chart diagram Engine lubrication circuit diagram ...

Spark plugs
Your motorcycle comes equipped with ngk cr9e or denso u27esr-n spark plugs. To determine if the standard spark plug is right for your usage, check the color of the plug's porcelain center electrode insulator after motorcycle operation. A light brown color indicates that the plug is correct. ...

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