Suzuki GSX-R 1000 Service Manual: Water pump construction

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Water pump construction

Suzuki GSX-R. Water pump construction

Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-m, 6.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)

Apply grease.

Apply engine coolant.

Apply molybdenum oil
solution.

Do not reuse.

Water pump components

Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) ...

Water pump removal and installation

Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect t ...

Other materials:

Water hose inspection
Inspect the water hoses in the following procedures: remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Check the water hoses for crack, damage or engine coolant leakage. If any defect is found, replace the water hose wi ...

Fuel level gauge inspection
Inspect the fuel level gauge in the following procedures: remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g . Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a ne ...

Muffler / muffler chamber / exhaust pipe removal and installation
Removal Loosen the muffler connecting bolts (1). Remove the mufflers (2) by removing the mounting bolt and nut (3). Note support the muffler to prevent it from falling. Remove the side cowlings. Refer to “exterior parts removal and installation” in secti ...