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Suzuki GSX-R 1000 Service Manual: Water pump construction

Suzuki GSX-R. Water pump construction



  1. Impeller
  2. Mechanical seal
  3. Oil seal
  4. O-ring
  5. O-ring
  6. 8
    Nm (0.8 Kgf-m, 6.0 Lbf-ft)
  7. 10 Nm
    (1.0 Kgf-m, 7.0 Lbf-ft)

Apply grease.


Apply engine coolant.


Apply molybdenum oil
solution.

Do not reuse.

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 Nm (0.8 Kgf-n, 6.0 Ib-ft) 10 Nm (1.0 Kgf-n, 7.0 Ib-ft) 6 Nm (0.6 Kgf-n, 4.5 Ib-ft) ...

Water pump removal and installation
Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect t ...

Other materials:

Drive chain replacement
Use the special tool in the following procedures, to cut and rejoin the drive chain. Note when using the special tool, apply a small quantity of grease to the threaded parts of the special tool. Special tool : 0992222711 (drive chain cutting and joint tool set) Driv ...

Valve guide replacement
Remove the cylinder head. Refer to engine top side disassembly .  Remove the valves. Refer to cylinder head disassembly and assembly .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 0991643211 (valve ...

Inspection before riding
Warning Failure to inspect and maintain your motorcycle properly increases the chance of an accident or equipment damage. Always perform a pre-ride inspection before each ride. Refer to the table on page 4-4 for check items. For further details, refer to the inspec ...

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