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Suzuki GSX-R 1000 Service Manual: Starter relay inspection

Inspect the starter relay in the following procedures:

  1.  remove the starter relay. Refer to “starter relay removal and installation” .
  2.  Apply 12 v to “a” and “b” terminals and check for continuity between the positive and negative terminals using the multi-circuit tester. If the starter relay clicks and continuity is found, the relay is ok.
Caution

do not apply battery voltage to the starter relay for five seconds and more, since the relay coil may overheat and get damaged.

Special tool (a): 09900–25008 (multi circuit
tester set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Starter relay inspection


Suzuki GSX-R. Starter relay inspection


  1. Measure the relay coil resistance between the terminals using the multi-circuit tester. If the resistance is not within the specified value, replace the starter relay with a new one.

Special tool (a): 09900–25008 (multi circuit
tester set)

Starter relay resistance 3 – 6 Ω

Suzuki GSX-R. Starter relay inspection


  1. Install the starter relay. Refer to “starter relay removal and installation” .
Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire ...

Turn signal / side-stand relay removal and installation
Removal Turn the ignition switch off.  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the turn signal/side-stand relay ...

Other materials:

Side-stand removal and installation
Removal Support the motorcycle with a jack or wooden block. Caution  do not support the motorcycle with the exhaust pipes.  Make sure that the motorcycle is supported securely. Remove the side-stand as shown in the side-stand construction. Refer to ...

Ecm / various sensors
Since each component is a high-precision part, great care should be taken not to apply any severe impacts during removal and installation. Be careful not to touch the electrical terminals of the electronic parts (ecm, etc.). The static electricity from your body may damage them. ...

Drive chain cleaning and oiling
Clean and oil the chain as follows:  Wash the chain with kerosene. Kerosene will lubricate and clean the chain. Warning Kerosene can be hazardous . Kerosene is flammable. Children or pets may be harmed from contact with kerosene. Keep flames and smoking mater ...

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