Engine coolant
Use an anti-freeze/engine coolant compatible with an aluminum radiator, mixed with distilled water only.
Water for mixing
Use distilled water only. Water other than distilled water can corrode and clog the aluminum radiator.
Anti-freeze / engine coolant
The engine coolant perform as a corrosion and rust inhibitor as well as anti-freeze. Therefore, the engine coolant should be used at all times even though the atmospheric temperature in your area does not go down to freezing point.
Suzuki recommends the use of suzuki coolant antifreeze/ engine coolant. If this is not available, use an equivalent which is compatible with an aluminum radiator.
Liquid amount of water / engine coolant
Solution capacity (total) 2 750 ml (2.9/2.4 Us/imp qt)
For engine coolant mixture information, refer to “engine coolant description” in section 1f .
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Be sure to mix it above 50% even though the atmospheric temperature does not go down to the freezing point. |
Transmission installation
Install the transmission in the reverse order of removal.
Pay attention to the following points:
Bearing and oil seal
Caution
replace the removed bearings and oil seals
with new ones.
Install the driveshaft left bearing oil seal into the
retainer using the special tool.
...
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder.
Caution
use a new gasket to prevent gas leakage.
Place the cylinder head ...
Gearshift lever construction
Gearshift lever bracket
Gearshift lever shaft
Washer
Snap ring
Gearshift lever
Footrest top surface
65 – 75 Mm (2.6 – 3.0 In)
28 N·m (2.8 Kgf-m,
20.0 Lbf-ft)
40 N·m
(4.0 Kgf-m, 29.0 Lbf-ft)
Apply grease.
Grease.
...