Install the transmission in the reverse order of removal.
Pay attention to the following points:
Bearing and oil seal
Caution replace the removed bearings and oil seals with new ones. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
Note the stamped mark side of the driveshaft left bearing faces outside. |
Special tool
(a):
09913–70210 (bearing installing set (10
– 75Ôö))
Note the stamped mark side of the gearshift shaft bearing faces outside. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
Driveshaft assembly
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque driveshaft right bearing case bolt (a): 12 n·m (1.2 Kgf-m, 8.7 Lbf-ft)
Caution replace the o-ring with a new one. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque driveshaft left bearing case bolt (b): 12 n·m (1.2 Kgf-m, 8.7 Lbf-ft)
Caution replace the o-ring with a new one. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque driveshaft oil seal retainer screw (c): 12 n·m (1.2 Kgf-m, 8.7 Lbf-ft)
Caution replace the o-ring with a new one. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Gearshift cam and gearshift fork
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque gearshift cam bearing retainer screw (a): 10 n·m ( 1.0 Kgf-m, 7.0 Lbf-ft)
Countershaft
Note align the c-ring with the groove of bearing and the bearing pin with the indent on the bearing. |
Ckp sensor inspection
Refer to “electrical components location” in section 0a .
Ckp sensor peak voltage
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Disconnect the ckp sensor coupler (1).
Note
be sure that all of the couplers are connect ...
Exhaust emission control system
description
The exhaust emission control system is composed of the pair system, exhaust
control system, ho2 sensor, threeway
catalyst system and isc system. The fresh air is drawn into the exhaust ports
through the pair control solenoid
valve and pair reed valves. The pair control solenoid valve is operat ...
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following
procedures:
remove the right side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Inspect the radiator reservoir tank (1) for leaks. If any
defects are found, replace the radiator reservoir tank
...