Suzuki GSX-R 1000 Service Manual: Repair instructions
- Transmission components
- Transmission removal
- Transmission installation
- Transmission construction
- Countershaft gear / driveshaft gear disassembly and assembly
- Transmission related parts inspection
- Gear position (gp) switch removal and installation
- Gearshift lever construction
- Gearshift lever height inspection and adjustment
- Gearshift shaft / gearshift cam plate components
- Gearshift shaft construction
- Gearshift shaft / gearshift cam plate removal and installation
- Gearshift linkage inspection
- Gearshift shaft oil seal / bearing removal and installation
Diagnostic information and procedures
Manual transmission symptom diagnosis
...
Transmission components
2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven ge ...
Other materials:
Specifications
Service data
Wheel
unit: mm (in)
Tire
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Front wheel components” “front wheel assembly construction”
“rear wheel components” “rear wheel assembly c ...
Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Disassembly
Remove the balancer shaft. Refer to “engine bottom side disassembly” .
Remove the washers, balancer gear and dampers
from the shaft.
Assembly
Assembly is in the re ...
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...