Suzuki GSX-R 1000 Service Manual: Repair instructions
- Transmission components
- Transmission removal
- Transmission installation
- Transmission construction
- Countershaft gear / driveshaft gear disassembly and assembly
- Transmission related parts inspection
- Gear position (gp) switch removal and installation
- Gearshift lever construction
- Gearshift lever height inspection and adjustment
- Gearshift shaft / gearshift cam plate components
- Gearshift shaft construction
- Gearshift shaft / gearshift cam plate removal and installation
- Gearshift linkage inspection
- Gearshift shaft oil seal / bearing removal and installation
Diagnostic information and procedures
Manual transmission symptom diagnosis
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Transmission components
2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven ge ...
Other materials:
Generator removal and installation
Removal
Drain engine oil. Refer to “engine oil and filter replacement” in
section 0b .
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the generator coupler (1).
Remove the generator cover (2).
...
Engine bottom side assembly
Assemble the engine bottom side in the reverse order of
disassembly. Pay attention to the following points:
Note
apply engine oil to each running and sliding
part before reassembling.
Breather oil return plate
When installing the breather oil return plate (1), apply
thread loc ...
Ignition switch inspection
Inspect the ignition switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition switch lead wire coupler (1).
Inspect the ignition switch for continuity with a tester.
If ...