Suzuki GSX-R 1000 Service Manual: Repair instructions
- Transmission components
- Transmission removal
- Transmission installation
- Transmission construction
- Countershaft gear / driveshaft gear disassembly and assembly
- Transmission related parts inspection
- Gear position (gp) switch removal and installation
- Gearshift lever construction
- Gearshift lever height inspection and adjustment
- Gearshift shaft / gearshift cam plate components
- Gearshift shaft construction
- Gearshift shaft / gearshift cam plate removal and installation
- Gearshift linkage inspection
- Gearshift shaft oil seal / bearing removal and installation
Diagnostic information and procedures
Manual transmission symptom diagnosis
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Transmission components
2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven ge ...
Other materials:
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup and dust boot
...
Transmission installation
Install the transmission in the reverse order of removal.
Pay attention to the following points:
Bearing and oil seal
Caution
replace the removed bearings and oil seals
with new ones.
Install the driveshaft left bearing oil seal into the
retainer using the special tool.
...
Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
Remove the collar and spacer from the cushion rod.
Inspect the collar and spacer for any flaws or other
damage. If any defects are found, replace it with a
new one.
Cushion rod bearing
Insert the collar a ...