Suzuki GSX-R 1000 Service Manual: Repair instructions
- Transmission components
- Transmission removal
- Transmission installation
- Transmission construction
- Countershaft gear / driveshaft gear disassembly and assembly
- Transmission related parts inspection
- Gear position (gp) switch removal and installation
- Gearshift lever construction
- Gearshift lever height inspection and adjustment
- Gearshift shaft / gearshift cam plate components
- Gearshift shaft construction
- Gearshift shaft / gearshift cam plate removal and installation
- Gearshift linkage inspection
- Gearshift shaft oil seal / bearing removal and installation
Diagnostic information and procedures
Manual transmission symptom diagnosis
...
Transmission components
2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven ge ...
Other materials:
Conrod crank pin bearing inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Place the plastigauge axially along ...
Washing the motorcycle
When washing the motorcycle,
follow the instructions below:
Remove dirt and mud from the
motorcycle with running water.
You may use a soft sponge or
brush. Do not use hard materials
which can scratch the
paint.
Wash the entire motorcycle
with a mild detergent or car
...
Gearshift shaft oil seal / bearing removal and installation
Removal
Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam
plate removal and installation” .
Remove the gearshift shaft oil seal (1).
Remove the bearings (2) and (3) with the special
tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
...