Suzuki GSX-R 1000 Service Manual: Transmission components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Transmission components

Suzuki GSX-R. Transmission components

2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven gear
4Th driven gear
5Th driven gear
1St driven gear
Gearshift cam stopper
Gearshift cam plate
Gearshift cam
Gearshift fork shaft
Gearshift fork (for 3rd/4th drive gear)
Gearshift fork (for 6th driven gear)
Gearshift fork (for 5th driven gear)
Gp switch
145
N·m (14.5 Kgf-m, 105.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
6.5 N·m
(0.65 Kgf-m, 4.7 Lbf-ft)

Apply grease to the oil
seal lip.

Apply thread lock to the
thread part.

Apply engine oil.

Do not reuse.

Transmission removal

Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d . Remove the engine top side. Refer to “engine top side disassembly” in section 1d . &nbs ...

Other materials:

Exhaust control system description
The exhaust control system (excs) consists of the exhaust control valve (excv), exhaust control valve actuator (excva) and exhaust control valve cables (excv cables). Excv is installed in the exhaust pipe. Excva is mounted inside of the right frame. The excv is operated by the excva via the ...

Horn inspection
Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. Horn button inspection Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect the left handlebar switch lead ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Rear suspension components” “rear suspension assembly construction” Special tool ...