Suzuki GSX-R 1000 Service Manual: Transmission components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Transmission components

Suzuki GSX-R. Transmission components

2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven gear
4Th driven gear
5Th driven gear
1St driven gear
Gearshift cam stopper
Gearshift cam plate
Gearshift cam
Gearshift fork shaft
Gearshift fork (for 3rd/4th drive gear)
Gearshift fork (for 6th driven gear)
Gearshift fork (for 5th driven gear)
Gp switch
145
N·m (14.5 Kgf-m, 105.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
6.5 N·m
(0.65 Kgf-m, 4.7 Lbf-ft)

Apply grease to the oil
seal lip.

Apply thread lock to the
thread part.

Apply engine oil.

Do not reuse.

Transmission removal

Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d . Remove the engine top side. Refer to “engine top side disassembly” in section 1d . &nbs ...

Other materials:

Front fork disassembly and assembly
Refer to “front fork removal and installation” (page 2b- 2). Note the right and left front forks are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Turn the spring pre-load adjuster (1) t ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Rear suspension components” “rear suspension assembly construction” Special tool ...

Location of parts
ciutch lever left handlebar switches indicator lights tachometer ignition switch front brake fluid reservoir right handlebar switches throttle grip front brake lever fuel tank cap front suspension spring pre-load and rebound damping force ...