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Suzuki GSX-R 1000 Service Manual: Transmission components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Transmission components

Suzuki GSX-R. Transmission components



  1. 2Nd drive gear
  2. 6Th drive gear
  3. 3Rd/4th drive gear
  4. 5Th drive gear
  5. Countershaft/1st drive gear
  6. Driveshaft
  7. 2Nd driven gear
  8. 6Th driven gear
  9. 3Rd driven gear
  10. 4Th driven gear
  11. 5Th driven gear
  12. 1St driven gear
  13. Gearshift cam stopper
  14. Gearshift cam plate
  15. Gearshift cam
  16. Gearshift fork shaft
  17. Gearshift fork (for 3rd/4th drive gear)
  18. Gearshift fork (for 6th driven gear)
  19. Gearshift fork (for 5th driven gear)
  20. Gp switch
  21. 145
    N·m (14.5 Kgf-m, 105.0 Lbf-ft)
  22. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)
  23. 13 N·m
    (1.3 Kgf-m, 9.5 Lbf-ft)
  24. 6.5 N·m
    (0.65 Kgf-m, 4.7 Lbf-ft)

Apply grease to the oil
seal lip.

Apply thread lock to the
thread part.

Apply engine oil.


Do not reuse.
Repair instructions
...

Transmission removal
Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .  Remove the engine top side. Refer to “engine top side disassembly” in section 1d . &nbs ...

Other materials:

Engine assembly installation
Install the engine in the reverse order of engine removal. Pay attention to the following points:  before installing the engine, install the collars (1). Before installing the engine, install the engine mounting thrust adjusters (2). Gradually raise the rear side of ...

Pair control solenoid valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Remove the pair control solenoid valve (1) along with the pair ...

Injection timing description
Injection time (injection volume) The factors to determine the injection time include the basic fuel injection time, which is calculated on the basis of the intake air pressure, engine speed and throttle opening angle, and various compensations. These compensations are determined according to ...

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