Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Transmission components

Suzuki GSX-R. Transmission components



  1. 2Nd drive gear
  2. 6Th drive gear
  3. 3Rd/4th drive gear
  4. 5Th drive gear
  5. Countershaft/1st drive gear
  6. Driveshaft
  7. 2Nd driven gear
  8. 6Th driven gear
  9. 3Rd driven gear
  10. 4Th driven gear
  11. 5Th driven gear
  12. 1St driven gear
  13. Gearshift cam stopper
  14. Gearshift cam plate
  15. Gearshift cam
  16. Gearshift fork shaft
  17. Gearshift fork (for 3rd/4th drive gear)
  18. Gearshift fork (for 6th driven gear)
  19. Gearshift fork (for 5th driven gear)
  20. Gp switch
  21. 145
    N·m (14.5 Kgf-m, 105.0 Lbf-ft)
  22. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)
  23. 13 N·m
    (1.3 Kgf-m, 9.5 Lbf-ft)
  24. 6.5 N·m
    (0.65 Kgf-m, 4.7 Lbf-ft)

Apply grease to the oil
seal lip.

Apply thread lock to the
thread part.

Apply engine oil.


Do not reuse.

Repair instructions
...

Transmission removal
Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .  Remove the engine top side. Refer to “engine top side disassembly” in section 1d . &nbs ...

Other materials:

Tire inspection
Inspect tire every 6 000 km (4 000 miles, 12 months) Tire tread condition Operating the motorcycle with excessively worn tires will decrease riding stability and consequently invite a dangerous situation. It is highly recommended to replace a tire when the remaining depth of tire tread reaches ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load. The set length 189.3 Mm (7.45 In) provides the minimum spring pre-load. Std position 184.3 ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

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