Suzuki GSX-R 1000 Service Manual: Combination meter inspection
Led inspection
Check that the leds “a” (fi, fuel, engine rpm, oil pressure/engine coolant, immobilizer (e-02, 19, 24, 51) and meter panel illumination) immediately light up when the ignition switch is turned on.
Check that the other leds “b” (neutral, high-beam and turn signal indicator lights) light up/go off by operating each switch.
If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler. Refer to “combination meter removal and installation” .
Stepping motor inspection and adjustment
- Check that the pointers calibrate immediately after
turning the ignition switch on and stop at zero point.
If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler.
Note
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- With the adj button (1) pressed, turn the ignition switch on.
- Keep pushing the adj button for more than 3 to 5 sec.
- Release the adj button, then tap it twice.
Pointers will return to the proper position right after the completion of the operation. In the case of the pointers not returning to the proper position after doing above, replace the combination meter unit.
Refer to “combination meter removal and installation” .
Combination meter disassembly and
assembly
Refer to “combination meter removal and installation” .
Disassembly disassemble the combination meter as shown in the combination meter
components. Refer to “combination meter components” .
As ...
Engine coolant temperature indicator light inspection
Inspect the engine coolant temperature meter and indicator light (led) in the
following procedures:
remove the left side cowling. Refer to “exterior parts removal and
installation” in s ...
Other materials:
Rear brake caliper disassembly and
assembly
Refer to “rear brake caliper removal and installation” .
Disassembly
Remove the pad spring (1) and rubber boot (2) from
the caliper.
Place a rag over the piston to prevent it from popping
out and then force out the piston using compressed
air.
Caution
do not use hig ...
Throttle body components
Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
...
Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Conrod small end I.D.
Measure the conrod small end inside diameter using the
small bore gauge.
If the conrod small end inside diameter exceeds the
service limit, replace the conrod.
Special ...