Suzuki GSX-R 1000 Service Manual: Combination meter inspection
Led inspection
Check that the leds “a” (fi, fuel, engine rpm, oil pressure/engine coolant, immobilizer (e-02, 19, 24, 51) and meter panel illumination) immediately light up when the ignition switch is turned on.
Check that the other leds “b” (neutral, high-beam and turn signal indicator lights) light up/go off by operating each switch.
If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler. Refer to “combination meter removal and installation” .
Stepping motor inspection and adjustment
- Check that the pointers calibrate immediately after
turning the ignition switch on and stop at zero point.
If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler.
Note
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- With the adj button (1) pressed, turn the ignition switch on.
- Keep pushing the adj button for more than 3 to 5 sec.
- Release the adj button, then tap it twice.
Pointers will return to the proper position right after the completion of the operation. In the case of the pointers not returning to the proper position after doing above, replace the combination meter unit.
Refer to “combination meter removal and installation” .
Combination meter disassembly and
assembly
Refer to “combination meter removal and installation” .
Disassembly disassemble the combination meter as shown in the combination meter
components. Refer to “combination meter components” .
As ...
Engine coolant temperature indicator light inspection
Inspect the engine coolant temperature meter and indicator light (led) in the
following procedures:
remove the left side cowling. Refer to “exterior parts removal and
installation” in s ...
Other materials:
Corrosion prevention
It is important to take good care of
your motorcycle to protect it from
corrosion and keep it looking new
for years to come.
Important information about
corrosion
Common causes of corrosion
Accumulation of road salt, dirt,
moisture, or chemicals in hardto-
reach areas.
Chipping ...
Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts
initially at 1 000 km (600 miles, 2 months) and every
12 000 km (7 500 miles, 24 months) thereafter
Check the exhaust pipe bolts and muffler bolts to the
specified torque.
Tightening torque
exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
muf ...
Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the service limit, replace the piston.
Special tool
(a): 09900–20203 (micrometer (50 –
75 mm))
Pis ...