Suzuki GSX-R 1000 Service Manual: Combination meter inspection

Suzuki GSX-R 1000 Service Manual / Body and accessories / Combination meter / fuel meter / horn / Repair instructions / Combination meter inspection

Led inspection

Check that the leds “a” (fi, fuel, engine rpm, oil pressure/engine coolant, immobilizer (e-02, 19, 24, 51) and meter panel illumination) immediately light up when the ignition switch is turned on.

Check that the other leds “b” (neutral, high-beam and turn signal indicator lights) light up/go off by operating each switch.

If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler. Refer to “combination meter removal and installation” .

Suzuki GSX-R. Led inspection

Stepping motor inspection and adjustment

Check that the pointers calibrate immediately after turning the ignition switch on and stop at zero point.
If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler.

Suzuki GSX-R. Stepping motor inspection and adjustment

Note

the pointers may not return to the proper position even turning the ignition switch on under low temperature condition. In that case, you can reset the pointers to the proper position by the following instruction.
Complete the operation within 10 seconds after the ignition switch has been turned on.

With the adj button (1) pressed, turn the ignition switch on.
Keep pushing the adj button for more than 3 to 5 sec.

Suzuki GSX-R. Stepping motor inspection and adjustment

Release the adj button, then tap it twice.

Suzuki GSX-R. Stepping motor inspection and adjustment

Pointers will return to the proper position right after the completion of the operation. In the case of the pointers not returning to the proper position after doing above, replace the combination meter unit.

Refer to “combination meter removal and installation” .

Combination meter disassembly and assembly

Refer to “combination meter removal and installation” . Disassembly disassemble the combination meter as shown in the combination meter components. Refer to “combination meter components” . As ...

Engine coolant temperature indicator light inspection

Inspect the engine coolant temperature meter and indicator light (led) in the following procedures: remove the left side cowling. Refer to “exterior parts removal and installation” in s ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to “engine assembly removal” in section 1d . Remove the crankshaft assembly. Refer to “engine bottom side disassembly” in section 1d (page 1d- 49). Remove the piston cooling oil jets (1) from the upper cra ...

Injection timing description
Injection time (injection volume) The factors to determine the injection time include the basic fuel injection time, which is calculated on the basis of the intake air pressure, engine speed and throttle opening angle, and various compensations. These compensations are determined according to ...