Suzuki GSX-R 1000 Service Manual: Combination meter inspection

Suzuki GSX-R 1000 Service Manual / Body and accessories / Combination meter / fuel meter / horn / Repair instructions / Combination meter inspection

Led inspection

Check that the leds “a” (fi, fuel, engine rpm, oil pressure/engine coolant, immobilizer (e-02, 19, 24, 51) and meter panel illumination) immediately light up when the ignition switch is turned on.

Check that the other leds “b” (neutral, high-beam and turn signal indicator lights) light up/go off by operating each switch.

If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler. Refer to “combination meter removal and installation” .

Suzuki GSX-R. Led inspection

Stepping motor inspection and adjustment

Check that the pointers calibrate immediately after turning the ignition switch on and stop at zero point.
If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler.

Suzuki GSX-R. Stepping motor inspection and adjustment

Note

the pointers may not return to the proper position even turning the ignition switch on under low temperature condition. In that case, you can reset the pointers to the proper position by the following instruction.
Complete the operation within 10 seconds after the ignition switch has been turned on.

With the adj button (1) pressed, turn the ignition switch on.
Keep pushing the adj button for more than 3 to 5 sec.

Suzuki GSX-R. Stepping motor inspection and adjustment

Release the adj button, then tap it twice.

Suzuki GSX-R. Stepping motor inspection and adjustment

Pointers will return to the proper position right after the completion of the operation. In the case of the pointers not returning to the proper position after doing above, replace the combination meter unit.

Refer to “combination meter removal and installation” .

Combination meter disassembly and assembly

Refer to “combination meter removal and installation” . Disassembly disassemble the combination meter as shown in the combination meter components. Refer to “combination meter components” . As ...

Engine coolant temperature indicator light inspection

Inspect the engine coolant temperature meter and indicator light (led) in the following procedures: remove the left side cowling. Refer to “exterior parts removal and installation” in s ...

Other materials:

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...

Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtighten steering prevents smooth turning of the handlebars and too loose steer ...

Thermostat inspection
Inspect the thermostat in the following procedures: remove the thermostat. Refer to “thermostat removal and installation” . Inspect the thermostat pellet for signs of cracking. Test the thermostat at the bench for control action. Caution do not contact ...