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Suzuki GSX-R 1000 Service Manual: Fi system troubleshooting

Customer complaint analysis

Record details of the problem (failure, complaint) and how it occurred as described by the customer. For this purpose, use of such an inspection form such as following will facilitate collecting information to the point required for proper analysis and diagnosis.

Note

this form is a standard sample. The form should be modified according to conditions and characteristic of each market.

Example: customer problem inspection form

Suzuki GSX-R. Example: customer problem inspection form


Suzuki GSX-R. Example: customer problem inspection form


Visual inspection

Prior to diagnosis using the mode select switch or sds, perform the following visual inspections. The reason for visual inspection is that mechanical failures (such as oil leakage) cannot be displayed on the screen with the use of mode select switch or sds.

Fail-safe function table
Fi system is provided with fail-safe function to allow the engine to start and the motorcycle to run in a minimum performance necessary even under malfunction condition. The engine can sta ...

Malfunction code and defective condition table
* : Immobilizer system equipped model only. ...

Other materials:

Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects are found, replace them with new ones. Chain buffer Inspect the chain buffer for wear and ...

Lower light bulb
Turn the socket 1 counterclockwise and remove it. Turn the socket 2 counterclockwise and remove it.  Remove the bulb 3 from the socket. Caution Oil from your skin may damage the headlight bulb or shorten its life. Grasp the new bulb with a c ...

Headlight beam adjustment
Adjust the headlight beam, both horizontally and vertically. Note  to adjust the headlight beam, adjust the beam horizontally first, then vertically.  It is not necessary to remove the combination meter to turn the adjusters. Horiz ...

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