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Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle cable removal and installation

Removal

  1. Remove the air cleaner box. Refer to air cleaner box removal and installation .
  2.  Remove the right handlebar switch box. Refer to handlebar removal and installation in section 6b .
  3.  Remove the throttle cables as shown in the cable routing diagram. Refer to throttle cable routing diagram .

Installation

Install the throttle cables in the reverse order of removal.

Pay attention to the following points:

Throttle cable inspection

Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.

Throttle cable play inspection and adjustment

Refer to throttle cable play inspection and adjustment in section 0b .

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to air cleaner element remova ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Other materials:

Idle speed
Adjust the engine idle speed periodically on the engine at normal operating temperature. To adjust the idle speed:  Lift the fuel tank by referring to the air cleaner section.  Start the engine and warm it up by running at idling speed for 10 minutes in summer (where ambie ...

Know your limits
Always ride within the boundaries of your own skills. Knowing these limits and staying within them will help you avoid accidents. A major cause of accidents involving only a motorcycle (and no cars) is going too fast through a turn. Before entering a turn, select an appropriately low corne ...

Excva adjustment
Inspect the excva operation and adjust it if necessary in the following steps: Step 1 Set the excva to the adjustment position. Refer to excv cable removal and installation (page 1k- 6). Step 2 Turn the ignition switch off.  Turn the mode select switch off.  Turn the ...

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