Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation
Removal
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” .
- Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .
- Remove the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .
Installation
Install the throttle cables in the reverse order of removal.
Pay attention to the following points:
- install the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .
- Check the throttle cable play and proper operation.
Refer to “throttle cable play inspection and adjustment” in section 0b .
Throttle cable inspection
Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.
Throttle cable play inspection and adjustment
Refer to “throttle cable play inspection and adjustment” in section 0b .
Air cleaner box removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover. Refer to “air cleaner element remova ...
Throttle body components
Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
A ...
Other materials:
General precautions
Proper service and repair procedures are
important for the safety of the service
mechanic and the safety and reliability of
the motorcycle.
When 2 or more persons work together,
pay attention to the safety of each other.
When it is necessary to run the ...
Water pump removal and installation
Removal
Note
before draining engine oil and engine coolant, inspect engine oil and
coolant leakage between the water pump and crankcase. If engine oil is
leaking, visually inspect the oil seal and o-ring. If engine coolant is
leaking, visually inspect the mechanical seal and s ...
Cooling system inspection
Inspect cooling system
every 6 000 km (4 000 miles, 6 months)
Replace engine coolant
every 2 years
Engine coolant level inspection
Hold the motorcycle vertically.
Check the engine coolant level by observing the “f” and “l” lines on
the engine coolant reservoir tank. If the level i ...