Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation
Removal
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” .
- Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .
- Remove the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .
Installation
Install the throttle cables in the reverse order of removal.
Pay attention to the following points:
- install the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .
- Check the throttle cable play and proper operation.
Refer to “throttle cable play inspection and adjustment” in section 0b .
Throttle cable inspection
Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.
Throttle cable play inspection and adjustment
Refer to “throttle cable play inspection and adjustment” in section 0b .
Air cleaner box removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover. Refer to “air cleaner element remova ...
Throttle body components
Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
A ...
Other materials:
Drive mode selector inspection
Inspect the drive mode selector in the following procedures:
set up the sds tool. (Refer to the sds operation manual for
further details.)
Turn the ignition switch on.
Click “data monitor”.
Make sure each of “driving mode selection” on the monitor is
indicated ...
Oil cooler / oil cooler hose inspection and
cleaning
Refer to “exterior parts removal and installation” in section 9d .
Oil cooler hose inspection
Inspect the oil cooler hoses for any damage and oil
leakage. If any defects are found, replace the oil cooler
hose with a new one.
Oil cooler inspection
Remove the oil cooler guard (1).
...
Front brake components
Seal set
Piston and seal set
Brake pad spring
Brake pad set
Front brake disc
7.5
N·m (0.75 Kgf-m, 5.5 Lbf-ft)
15 N·m (1.5
Kgf-m, 11.0 Lbf-ft)
39 N·m (3.9
Kgf-m, 28.0 Lbf-ft)
18 N·m (1.8
Kgf-m, 13.0 Lbf-ft)
Apply thread lo ...