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Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle cable removal and installation

Removal

  1. Remove the air cleaner box. Refer to air cleaner box removal and installation .
  2.  Remove the right handlebar switch box. Refer to handlebar removal and installation in section 6b .
  3.  Remove the throttle cables as shown in the cable routing diagram. Refer to throttle cable routing diagram .

Installation

Install the throttle cables in the reverse order of removal.

Pay attention to the following points:

Throttle cable inspection

Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.

Throttle cable play inspection and adjustment

Refer to throttle cable play inspection and adjustment in section 0b .

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to air cleaner element remova ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Other materials:

Schematic and routing diagram
Fuel tank drain hose and breather hose routing diagram Fuel tank water drain hose Fuel tank breather hose no. 1 Fuel tank breather hose no. 2 Fuel tank breather hose no. 3 3-Way joint Frame White marking Set the hose end to the root of tank nippl ...

Front wheel assembly removal and installation
Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front fork leg.  Remove the front axle bolt (2). Raise the front wheel off the ground a ...

Side stand
An interlock switch is provided to cut off the ignition circuit when the side stand is down and the transmission is in any gear other than neutral. The side stand/ignition interlock switch works as follows:  if the side stand is down and the transmission is in gear, the engine ...

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