Suzuki GSX-R 1000 Service Manual: Throttle body components

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body components

Suzuki GSX-R. Throttle body components

Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
Nm (0.35 Kgf-m, 2.5 Lbf-ft)
2 Nm (0.2
Kgf-m, 1.5 Lbf-ft)
6.5 Nm
(0.65 Kgf-m, 4.5 Lbf-ft)
10 Nm (1.0
Kgf-m, 7.0 Lbf-ft)

Apply engine oil.

Do
not reuse.

Throttle cable removal and installation

Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” . Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Throttle body construction

Intake pipe Evap system purge control solenoid valve (e-33 only) Evap canister (e-33 only) Iat sensor Isc valve hose Ho2 sensor Face the clamp end ...

Other materials:

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Remove the pair control solenoid valve (1) along with the ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Oil pan / oil pressure regulator / oil strainer removal and installation
Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d . Remove the plate (1). Remove the oil pan ...