Suzuki GSX-R 1000 Service Manual: Throttle body components

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body components

Suzuki GSX-R. Throttle body components

Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
Nm (0.35 Kgf-m, 2.5 Lbf-ft)
2 Nm (0.2
Kgf-m, 1.5 Lbf-ft)
6.5 Nm
(0.65 Kgf-m, 4.5 Lbf-ft)
10 Nm (1.0
Kgf-m, 7.0 Lbf-ft)

Apply engine oil.

Do
not reuse.

Throttle cable removal and installation

Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” . Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Throttle body construction

Intake pipe Evap system purge control solenoid valve (e-33 only) Evap canister (e-33 only) Iat sensor Isc valve hose Ho2 sensor Face the clamp end ...

Other materials:

Clutch control system components
Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 Kgf-m, 0.7 Lbf-ft) Apply grease Do not reuse. ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, 20.0 Lbf-ft) 40 N·m (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease. Grease. ...

Fuel level gauge inspection
Inspect the fuel level gauge in the following procedures: remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g . Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a ne ...