Suzuki GSX-R 1000 Service Manual: Horn inspection
| Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. |
Horn button inspection
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the left handlebar switch lead wire coupler (1).
- Inspect the horn button for continuity with a tester.
If any abnormality is found, replace the left handlebar switch assembly with a new one.
Refer to “handlebar removal and installation” in section 6b .
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity (
)
Horn inspection
- Disconnect the horn coupler (1).
- Connect a 12 v battery to the horn terminals. If the sound is not heard from the horn, replace the horn with a new one.
- Connect the horn coupler
Ignition switch inspection
Inspect the ignition switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition sw ...
Horn removal and installation
Removal
Disconnect the horn coupler (1).
Remove the horn (2) by removing the mounting
bolts.
Installation
Install the horn in the reverse order of removal. ...
Other materials:
Steering / steering damper removal and
installation
Removal
steering damper
Turn the ignition switch off.
Disconnect the steering damper solenoid coupler
(1).
Remove the lower bracket cover (2).
Remove the steering damper mounting nut (3) while
holding the lock-nut (4).
Remove the steering damper mounting bolt ( ...
Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Conrod small end I.D.
Measure the conrod small end inside diameter using the
small bore gauge.
If the conrod small end inside diameter exceeds the
service limit, replace the conrod.
Special ...
Front wheel dust seal / bearing removal and installation
Removal
Remove the front wheel assembly. Refer to “front wheel assembly removal
and installation” .
Remove the dust seals using the special tool.
Special tool
(a): 09913–50121 (oil
seal remover)
Remove the wheel bearings using the special tool.
Special tool
(b): 099 ...