Suzuki GSX-R 1000 Service Manual: Horn inspection
| Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. |
Horn button inspection
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the left handlebar switch lead wire coupler (1).
- Inspect the horn button for continuity with a tester.
If any abnormality is found, replace the left handlebar switch assembly with a new one.
Refer to “handlebar removal and installation” in section 6b .
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity (
)
Horn inspection
- Disconnect the horn coupler (1).
- Connect a 12 v battery to the horn terminals. If the sound is not heard from the horn, replace the horn with a new one.
- Connect the horn coupler
Ignition switch inspection
Inspect the ignition switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition sw ...
Horn removal and installation
Removal
Disconnect the horn coupler (1).
Remove the horn (2) by removing the mounting
bolts.
Installation
Install the horn in the reverse order of removal. ...
Other materials:
Air cleaner box removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover. Refer to “air cleaner element removal
and installation” .
Remove the air cleaner mounting bolt.
Remove the air clea ...
Starter motor runs but does not crank the
engine
The starter motor runs when the transmission is in neutral, but does not run
when the transmission is in any position
other than neutral, with the side-stand up.
Step
Action
Yes
No
1
Check the side-stand switch. Refer to “side-stand / ignition
inte ...
Camshaft inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Camshaft identification
The exhaust camshaft has the embossed letters “ex”
and the intake camshaft has the embossed letters “in”.
Cam wear
Check the camshaft for wear or damage.
Measure the cam height “a” w ...