Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation
Removal
- Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .
- Remove the gearshift shaft oil seal (1).
- Remove the bearings (2) and (3) with the special tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
(b): 09930–30104 (rotor remover
sliding
shaft)
Installation
Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:
| Caution the removed oil seal and bearings must be replaced with new ones. |
- Install the bearings with the special tool.
| Note the stamped mark side of gearshift shaft bearing faces outside. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the oil seal with the special tool.
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the oil seal lip.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” .
Gearshift shaft
Check the gearshift shaft for bend or wear.
Check the return spring for damage or fatigue.
If any de ...
Specifications
Service data
Drive train
unit: mm (in) except ratio
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Transmission compon ...
Other materials:
Spark plug inspection and cleaning
Inspect spark plug
every 6 000 km (4 000 miles, 12 months)
Heat range
Remove the spark plugs. Refer to “ignition coil and spark plug removal
and installation” in section 1h .
Check spark plug heat range by observing electrode
color. If the electrode of the spark plug is wet
appe ...
Swingarm bearing removal and installation
Removal
Remove the swingarm. Refer to “swingarm removal and installation” .
Remove the swingarm pivot bearings (1) using the
special tool.
Special tool
(a):
09921–20240 (bearing remover set)
Remove the center spacer (2).
Remove the cushion lever bearing (3) usin ...
Carrying a passenger
Carrying a passenger, when done
correctly, is a great way to share
the joy of motorcycling. You will
have to alter your riding style
somewhat since the extra weight
of a passenger will affect handling
and braking. You may also need
to adjust tire pressures and suspension;
please refer to the ...