Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation
Removal
- Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .
- Remove the gearshift shaft oil seal (1).
- Remove the bearings (2) and (3) with the special tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
(b): 09930–30104 (rotor remover
sliding
shaft)
Installation
Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:
| Caution the removed oil seal and bearings must be replaced with new ones. |
- Install the bearings with the special tool.
| Note the stamped mark side of gearshift shaft bearing faces outside. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the oil seal with the special tool.
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the oil seal lip.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” .
Gearshift shaft
Check the gearshift shaft for bend or wear.
Check the return spring for damage or fatigue.
If any de ...
Specifications
Service data
Drive train
unit: mm (in) except ratio
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Transmission compon ...
Other materials:
Rear suspension components
Rear shock absorber
Rear shock absorber mounting nut
Cushion rod
Cushion rod mounting nut
Cushion lever
Cushion lever mounting nut
Swingarm pivot lock-nut
Swingarm pivot shaft
Swingarm pivot nut
Swingarm
Chain case
Plate
Chain adjus ...
Washing the motorcycle
When washing the motorcycle,
follow the instructions below:
Remove dirt and mud from the
motorcycle with running water.
You may use a soft sponge or
brush. Do not use hard materials
which can scratch the
paint.
Wash the entire motorcycle
with a mild detergent or car
...
Hazard switch inspection
Inspect the hazard switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the hazard switch for continuity with the
tes ...