Suzuki GSX-R 1000 Service Manual: Cam chain guide / cam chain tensioner removal and installation
Removal
- Remove the cylinder head cover. Refer to “engine top side disassembly” .
- Remove the cam chain guide no. 2 (1).
- Remove the cylinder head. Refer to “engine top side disassembly” and “engine bottom side disassembly” .
- Remove the starter clutch. Refer to “starter clutch removal and installation” in section 1i .
- Remove the cam chain guide no. 1 (2) And cam chain tensioner (3).
Installation
Install the cam chain guides/cam chain tensioner in the reverse order of removal.
Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper
tension automatically.
Remove the cam chain tension adjuster. Refer to “engine top side
disassembly” .
Holding the cam chai ...
Cam chain guide inspection
Inspect the cam chain guide in the following procedures:
remove the cam chain guides. Refer to “cam chain guide / cam chain
tensioner removal and installation” .
Check the contact ...
Other materials:
Gearshift lever construction
Gearshift lever bracket
Gearshift lever shaft
Washer
Snap ring
Gearshift lever
Footrest top surface
65 – 75 Mm (2.6 – 3.0 In)
28 N·m (2.8 Kgf-m,
20.0 Lbf-ft)
40 N·m
(4.0 Kgf-m, 29.0 Lbf-ft)
Apply grease.
Grease.
...
Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following
procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the dimmer/passing light switch ...
Pair system hose routing diagram
Pair control solenoid valve
Pair reed valve
White marking (hidden side)
Yellow marking
Blue marking
Red marking
Face the
clamp end to the top.
Make sure
the clamp is not contacted to the frame or air cleaner box.
90°
45°
15°
...