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Suzuki GSX-R 1000 Service Manual: Cam chain guide / cam chain tensioner removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cam chain guide / cam chain tensioner removal and installation

Removal

  1. Remove the cylinder head cover. Refer to “engine top side disassembly” .
  2.  Remove the cam chain guide no. 2 (1).

Suzuki GSX-R. Removal


  1. Remove the cylinder head. Refer to “engine top side disassembly”  and “engine bottom side disassembly” .
  2.  Remove the starter clutch. Refer to “starter clutch removal and installation” in section 1i .
  3.  Remove the cam chain guide no. 1 (2) And cam chain tensioner (3).

Suzuki GSX-R. Removal


Installation

Install the cam chain guides/cam chain tensioner in the reverse order of removal.

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to “engine top side disassembly” .  Holding the cam chai ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures:  remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contact ...

Other materials:

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Throttle body components”  “engine bottom side assembly” Special tool ...

Storage procedure
If your motorcycle is to be left unused for an extended period of time, it needs special servicing requiring appropriate materials, equipment and skill. For this reason, suzuki recommends that you trust this maintenance work to your suzuki dealer. If you wish to service the machine for stora ...

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