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Suzuki GSX-R 1000 Service Manual: Cam chain guide / cam chain tensioner removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cam chain guide / cam chain tensioner removal and installation

Removal

  1. Remove the cylinder head cover. Refer to “engine top side disassembly” .
  2.  Remove the cam chain guide no. 2 (1).

Suzuki GSX-R. Removal


  1. Remove the cylinder head. Refer to “engine top side disassembly”  and “engine bottom side disassembly” .
  2.  Remove the starter clutch. Refer to “starter clutch removal and installation” in section 1i .
  3.  Remove the cam chain guide no. 1 (2) And cam chain tensioner (3).

Suzuki GSX-R. Removal


Installation

Install the cam chain guides/cam chain tensioner in the reverse order of removal.

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to “engine top side disassembly” .  Holding the cam chai ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures:  remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contact ...

Other materials:

Charging system symptom diagnosis
Condition Possible cause Correction / reference item Generator does not charge Open- or short-circuited lead wires, or loose lead connections. Repair, replace or connect properly. Short-circuited, grounded or open generator coil. Replace ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .  Remove the throttle cables as shown in the cable routing diagram. Refer to “thro ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate components”  “gearshift shaft construction” Special to ...

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