Suzuki GSX-R 1000 Service Manual: Cam chain guide / cam chain tensioner removal and installation
Removal
- Remove the cylinder head cover. Refer to “engine top side disassembly” .
- Remove the cam chain guide no. 2 (1).
- Remove the cylinder head. Refer to “engine top side disassembly” and “engine bottom side disassembly” .
- Remove the starter clutch. Refer to “starter clutch removal and installation” in section 1i .
- Remove the cam chain guide no. 1 (2) And cam chain tensioner (3).
Installation
Install the cam chain guides/cam chain tensioner in the reverse order of removal.
Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper
tension automatically.
Remove the cam chain tension adjuster. Refer to “engine top side
disassembly” .
Holding the cam chai ...
Cam chain guide inspection
Inspect the cam chain guide in the following procedures:
remove the cam chain guides. Refer to “cam chain guide / cam chain
tensioner removal and installation” .
Check the contact ...
Other materials:
Service data
Valve + guide
unit: mm (in
Camshaft + cylinder head
unit: mm (in
Cylinder + piston + piston ring
unit: mm (in)
Conrod + crankshaft
unit: mm (in)
Balancer
unit: mm (in)
Throttle body
...
Rod guide case tightening torque
Tighten the rod guide case in the following procedures:
measure the effective length l of the torque wrench.
Calculate the reading torque on the torque wrench by
use of the formula shown below.
Special tool
(a): 09940–84710 (rod guide case
wrench)
T: reading torque on the torq ...
Engine top side disassembly
It is unnecessary to remove the engine assembly from
the frame when servicing the cylinder head cover and
camshafts.
Note
before servicing the engine top side
components (until camshafts removal) with
the engine in place, remove the following
parts:
air cleaner box
...