Suzuki GSX-R 1000 Service Manual: Cam chain guide / cam chain tensioner removal and installation
Removal
- Remove the cylinder head cover. Refer to “engine top side disassembly” .
- Remove the cam chain guide no. 2 (1).
- Remove the cylinder head. Refer to “engine top side disassembly” and “engine bottom side disassembly” .
- Remove the starter clutch. Refer to “starter clutch removal and installation” in section 1i .
- Remove the cam chain guide no. 1 (2) And cam chain tensioner (3).
Installation
Install the cam chain guides/cam chain tensioner in the reverse order of removal.
Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper
tension automatically.
Remove the cam chain tension adjuster. Refer to “engine top side
disassembly” .
Holding the cam chai ...
Cam chain guide inspection
Inspect the cam chain guide in the following procedures:
remove the cam chain guides. Refer to “cam chain guide / cam chain
tensioner removal and installation” .
Check the contact ...
Other materials:
Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a-
2).
Removal
Remove the right side frame cover. Refer to “exterior parts removal and
installation” in section 9d .
Remove the rear brake fluid reservoir mounting bolt
(1).
Drain brake fluid. Refer to “brake fluid replac ...
Fuel pump relay inspection
Refer to “electrical components location” in section 0a .
Inspect the fuel pump relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the fuel pump relay (1).
First, check f ...
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
disconnect the cooling fan motor coupler (1).
Test the cooling fan motor for load ...