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Suzuki GSX-R 1000 Service Manual: Cam chain guide / cam chain tensioner removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cam chain guide / cam chain tensioner removal and installation

Removal

  1. Remove the cylinder head cover. Refer to “engine top side disassembly” .
  2.  Remove the cam chain guide no. 2 (1).

Suzuki GSX-R. Removal


  1. Remove the cylinder head. Refer to “engine top side disassembly”  and “engine bottom side disassembly” .
  2.  Remove the starter clutch. Refer to “starter clutch removal and installation” in section 1i .
  3.  Remove the cam chain guide no. 1 (2) And cam chain tensioner (3).

Suzuki GSX-R. Removal


Installation

Install the cam chain guides/cam chain tensioner in the reverse order of removal.

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to “engine top side disassembly” .  Holding the cam chai ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures:  remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contact ...

Other materials:

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Thermostat inspection
Inspect the thermostat in the following procedures:  remove the thermostat. Refer to “thermostat removal and installation” .  Inspect the thermostat pellet for signs of cracking. Test the thermostat at the bench for control action. Caution  do not contact ...

Wheel balance check and adjustment
Check and adjust the wheel balance in the following procedures:  removal the wheel assembly. Refer to “front wheel assembly removal and installation”  and “rear wheel assembly removal and installation” .  Remove the mounting drum from the rear wheel. (For rear wheel) ref ...

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