Suzuki GSX-R 1000 Service Manual: Cam chain guide inspection
Inspect the cam chain guide in the following procedures:
- remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” .
- Check the contacting surface of the cam chain guides. If it is worn or damaged, replace it with a new one.
- Install the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” .
Cam chain guide / cam chain tensioner
removal and installation
Removal
Remove the cylinder head cover. Refer to “engine top side disassembly” .
Remove the cam chain guide no. 2 (1).
Remove the cylinder head. Refer to “engine top side disasse ...
Cam chain tensioner inspection
Inspect the cam chain tensioner in the following
procedures:
remove the cam chain tensioner. Refer to “cam chain guide / cam chain
tensioner removal and installation” .
Check the ...
Other materials:
Transmission components
2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven gear
4Th driven gear
5Th driven gear
1St driven gear
Gearshift cam stopper
Gearshi ...
Gear position (gp) switch removal and installation
Removal
Turn the ignition switch off.
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Disconnect the gear position switch lead wire
coupler (1).
Remove the engine sprocket cover. Refer to “engine sprocket r ...
Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the service limit, replace the piston.
Special tool
(a): 09900–20203 (micrometer (50 –
75 mm))
Pis ...