Suzuki GSX-R 1000 Service Manual: Fuel level gauge inspection

Suzuki GSX-R 1000 Service Manual / Body and accessories / Combination meter / fuel meter / horn / Repair instructions / Fuel level gauge inspection

Inspect the fuel level gauge in the following procedures:

remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .
Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Suzuki GSX-R. Fuel level gauge inspection

186.5 ± 5 Mm (3.34 ± 0.2 In)
59.7 ± 5 Mm (2.35 ± 0.2 In)

Install the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .

Speedometer inspection

If the speedometer, odometer or tripmeter does not function properly, inspect the speed sensor and the coupler connections. If the speed sensor and coupler connections are ok, replace the combination meter unit with a new one. Refer to “combination meter removal and installation” .

Fuel level indicator inspection

If the fuel level indicator light (1) does not function properly, check the fuel level gauge and its lead wire/ coupler. If the fuel level gauge and its lead wire/coupler are functioning properl ...

Speed sensor removal and installation

Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the speed sensor lead wire coupler (1). Remove the speed se ...

Other materials:

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear suspension components” “rear suspension assembly construction” Reference: for the tightening torque of fastener ...

Damping force adjustment
The rebound and compression damping force can be individually adjusted by turning the respective adjusters. The rebound damping force adjuster 1 is located at the bottom of the rear suspension. The compression damping force adjuster 2 is located at the left side of the motorcycle. To ad ...

Break-in procedures
During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to “break-in” before subjecting the engine to maximum stresses. The future performance and reliability of the engine depen ...