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Suzuki GSX-R 1000 Service Manual: Fuel level gauge inspection

Inspect the fuel level gauge in the following procedures:

  1.  remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .
  2.  Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Suzuki GSX-R. Fuel level gauge inspection


Suzuki GSX-R. Fuel level gauge inspection


  1. 186.5 ± 5 Mm (3.34 ± 0.2 In)
  2. 59.7 ± 5 Mm (2.35 ± 0.2 In)
  1. Install the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .

Speedometer inspection

If the speedometer, odometer or tripmeter does not function properly, inspect the speed sensor and the coupler connections. If the speed sensor and coupler connections are ok, replace the combination meter unit with a new one. Refer to “combination meter removal and installation” .

Fuel level indicator inspection
If the fuel level indicator light (1) does not function properly, check the fuel level gauge and its lead wire/ coupler. If the fuel level gauge and its lead wire/coupler are functioning properl ...

Speed sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the speed sensor lead wire coupler (1). Remove the speed se ...

Other materials:

Rear shock absorber disposal
Refer to “rear shock absorber removal and installation” . The rear shock absorber unit contains high-pressure nitrogen gas. Mishandling can cause explosion.  Keep away from fire and heat. High gas pressure caused by heat can cause an explosion.  Release gas ...

Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

Lubrication points
Proper lubrication is important for smooth operation and long life of each working part of the motorcycle. Major lubrication points are indicated as follows. Note  before lubricating each part, clean off any rusty spots and wipe off any grease, oil, dirt or grime. &nbs ...

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