Suzuki GSX-R 1000 Service Manual: Fuel level gauge inspection

Suzuki GSX-R 1000 Service Manual / Body and accessories / Combination meter / fuel meter / horn / Repair instructions / Fuel level gauge inspection

Inspect the fuel level gauge in the following procedures:

remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .
Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Suzuki GSX-R. Fuel level gauge inspection

186.5 ± 5 Mm (3.34 ± 0.2 In)
59.7 ± 5 Mm (2.35 ± 0.2 In)

Install the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .

Speedometer inspection

If the speedometer, odometer or tripmeter does not function properly, inspect the speed sensor and the coupler connections. If the speed sensor and coupler connections are ok, replace the combination meter unit with a new one. Refer to “combination meter removal and installation” .

Fuel level indicator inspection

If the fuel level indicator light (1) does not function properly, check the fuel level gauge and its lead wire/ coupler. If the fuel level gauge and its lead wire/coupler are functioning properl ...

Speed sensor removal and installation

Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the speed sensor lead wire coupler (1). Remove the speed se ...

Other materials:

Wheel / tire / air valve inspection and cleaning
Refer to “tire removal and installation” . Wheel Wipe the wheel clean and check for the following points: distortion and crack any flaws and scratches at the bead seating area. Wheel rim runout. Refer to “front wheel related parts inspection” and “rear wheel rela ...

Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter Oil should be changed while the engine is warm. Oil filt ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows: remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Check t ...