Suzuki GSX-R 1000 Service Manual: Fuel level gauge inspection

Suzuki GSX-R 1000 Service Manual / Body and accessories / Combination meter / fuel meter / horn / Repair instructions / Fuel level gauge inspection

Inspect the fuel level gauge in the following procedures:

remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .
Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Suzuki GSX-R. Fuel level gauge inspection

186.5 ± 5 Mm (3.34 ± 0.2 In)
59.7 ± 5 Mm (2.35 ± 0.2 In)

Install the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .

Speedometer inspection

If the speedometer, odometer or tripmeter does not function properly, inspect the speed sensor and the coupler connections. If the speed sensor and coupler connections are ok, replace the combination meter unit with a new one. Refer to “combination meter removal and installation” .

Fuel level indicator inspection

If the fuel level indicator light (1) does not function properly, check the fuel level gauge and its lead wire/ coupler. If the fuel level gauge and its lead wire/coupler are functioning properl ...

Speed sensor removal and installation

Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the speed sensor lead wire coupler (1). Remove the speed se ...

Other materials:

Ap sensor removal and installation
Removal Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Disconnect the starter relay (1) from the holder. Disconnect the coupler (2) and remove the ap sensor (3). Installation Install the ap sensor in the rever ...

Battery current leakage inspection
Inspect the battery current leakage in the following procedures: turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Disconnect the battery (–) lead wire. Measure the current betwee ...

Front wheel dust seal / bearing removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” . Remove the dust seals using the special tool. Special tool (a): 09913–50121 (oil seal remover) Remove the wheel bearings using the special tool. Special tool (b): 099 ...