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Suzuki GSX-R 1000 Service Manual: Gearshift linkage inspection

Refer to “gearshift shaft / gearshift cam plate removal and installation” .

Gearshift shaft

Check the gearshift shaft for bend or wear.

Check the return spring for damage or fatigue.

If any defects are found, replace the defective part(-s).

Suzuki GSX-R. Gearshift shaft


Gearshift shaft oil seal

Inspect the gearshift shaft oil seal lip for damage or wear. If any defect is found, replace the oil seal with a new one.

Suzuki GSX-R. Gearshift shaft oil seal


Gearshift shaft bearing

Inspect the gearshift shaft bearings for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual.

Suzuki GSX-R. Gearshift shaft bearing


Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .  Remove the clutch components. Refer to “clutch removal” in section 5c . & ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .  Remove the gearshift shaft oil seal (1). Remove the bearings (2 ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Lubrication points” Special tool ...

Vehicle identification number
The frame serial number or V.I.N. (Vehicle identification number) “a” is stamped on the right side of the steering head tube. The engine serial number “b” is located on the lower crankcase. These numbers are required especially for registering the machine and ordering spare parts. ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

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