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Suzuki GSX-R 1000 Service Manual: Gearshift linkage inspection

Refer to gearshift shaft / gearshift cam plate removal and installation .

Gearshift shaft

Check the gearshift shaft for bend or wear.

Check the return spring for damage or fatigue.

If any defects are found, replace the defective part(-s).

Suzuki GSX-R. Gearshift shaft


Gearshift shaft oil seal

Inspect the gearshift shaft oil seal lip for damage or wear. If any defect is found, replace the oil seal with a new one.

Suzuki GSX-R. Gearshift shaft oil seal


Gearshift shaft bearing

Inspect the gearshift shaft bearings for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual.

Suzuki GSX-R. Gearshift shaft bearing


Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to engine sprocket removal and installation in section 3a .  Remove the clutch components. Refer to clutch removal in section 5c . & ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .  Remove the gearshift shaft oil seal (1). Remove the bearings (2 ...

Other materials:

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...

Battery
Battery connection in reverse polarity is strictly prohibited. Such a wrong connection will damage the components of the fi system instantly when reverse power is applied. Removing any battery terminal of a running engine is strictly prohibited. The moment such removal is made, ...

Rear brake caliper parts inspection
Refer to rear brake caliper disassembly and assembly . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the brake caliper piston surface for any s ...

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