Suzuki GSX-R 1000 Service Manual: Throttle body construction

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body construction

Suzuki GSX-R. Throttle body construction

Intake pipe
Evap system purge control solenoid valve (e-33 only)
Evap canister (e-33 only)
Iat sensor
Isc valve hose
Ho2 sensor
Face
the clamp end left side.
Yellow
marking should face upward.
Face the
end of clamps upward and keep clearance from the seat rail and fuel tank.
Arrange the
hose and wiring harnesses in parallel to the frame bridge
Yellow
paint should face downward
Face the
clamp end backward
Face the
clamp end downward
Tighten the
bolts in the ascending of numbers
Route the
fuel pump lead wire above the fuel nipple
Pass the
ho2 sensor lead wire between the frame and engine.
Face the
clamp end right side.
8.5
N·m (0.85 Kgf-m, 6.5 Lbf-ft)
1.5 N·m
(0.15 Kgf-m, 1.0 Lbf-ft)
7 N·m (0.7
Kgf-m, 5.0 Lbf-ft)
10 N·m (1.0
Kgf-m, 7.0 Lbf-ft)
1.3 N·m
(0.13 Kgf-m, 1.0 Lbf-ft)
4.3 N·m
(0.43 Kgf-m, 3.0 Lbf-ft)
25 N·m (2.5
Kgf-m, 18.0 Lbf-ft)

Throttle body components

Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Throttle body removal and installation

Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the air cleaner box. Refer to “air cleaner box removal and in ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Exhaust system components” Special tool ...

Front seat
To remove the front seat. Remove the bolts 1 (right and left). Raise the front end of the seat and slide it forward. To reinstall the seat, slide the seat hooks into the seat hook retainers on the frame and tighten the bolts securely. Warning Failure to insta ...

Diagnostic information and procedures
Starting system symptom diagnosis Condition Possible cause Correction / reference item Engine does not turn though the starter motor runs Faulty starter clutch. Replace. Starter button is not effective Run down battery Repair or replac ...