Suzuki GSX-R 1000 Service Manual: Throttle body construction

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body construction

Suzuki GSX-R. Throttle body construction

Intake pipe
Evap system purge control solenoid valve (e-33 only)
Evap canister (e-33 only)
Iat sensor
Isc valve hose
Ho2 sensor
Face
the clamp end left side.
Yellow
marking should face upward.
Face the
end of clamps upward and keep clearance from the seat rail and fuel tank.
Arrange the
hose and wiring harnesses in parallel to the frame bridge
Yellow
paint should face downward
Face the
clamp end backward
Face the
clamp end downward
Tighten the
bolts in the ascending of numbers
Route the
fuel pump lead wire above the fuel nipple
Pass the
ho2 sensor lead wire between the frame and engine.
Face the
clamp end right side.
8.5
N·m (0.85 Kgf-m, 6.5 Lbf-ft)
1.5 N·m
(0.15 Kgf-m, 1.0 Lbf-ft)
7 N·m (0.7
Kgf-m, 5.0 Lbf-ft)
10 N·m (1.0
Kgf-m, 7.0 Lbf-ft)
1.3 N·m
(0.13 Kgf-m, 1.0 Lbf-ft)
4.3 N·m
(0.43 Kgf-m, 3.0 Lbf-ft)
25 N·m (2.5
Kgf-m, 18.0 Lbf-ft)

Throttle body components

Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Throttle body removal and installation

Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the air cleaner box. Refer to “air cleaner box removal and in ...

Other materials:

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures: remove the crankcase breather (pcv) cover. Refer to “crankcase breather (pcv) hose / reed valve / cover removal and installation” . Inspect the crankcase breather (pcv) cover for carbon deposit. If carbon ...

Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) 100 N·m (10 kgf-m, 72.5 Lbf-ft) 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) Apply grease. Apply thread lock to the thread part. ...

Oil pressure indicator inspection
Inspect the oil pressure indicator in the following procedures: Note before inspecting the oil pressure switch, check if the engine oil level is correct. Refer to “engine oil and filter replacement” in section 0b . Remove the left side cowling. Refer to “exterior parts remov ...