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Suzuki GSX-R 1000 Service Manual: Throttle body construction

Suzuki GSX-R. Throttle body construction


  1. Intake pipe
  2. Evap system purge control solenoid valve (e-33 only)
  3. Evap canister (e-33 only)
  4. Iat sensor
  5. Isc valve hose
  6. Ho2 sensor
  7. Face
    the clamp end left side.
  8. Yellow
    marking should face upward.
  9. Face the
    end of clamps upward and keep clearance from the seat rail and fuel tank.
  10. Arrange the
    hose and wiring harnesses in parallel to the frame bridge
  11. Yellow
    paint should face downward
  12. Face the
    clamp end backward
  13. Face the
    clamp end downward
  14. Tighten the
    bolts in the ascending of numbers
  15. Route the
    fuel pump lead wire above the fuel nipple
  16. Pass the
    ho2 sensor lead wire between the frame and engine.
  17. Face the
    clamp end right side.
  18. 8.5
    N·m (0.85 Kgf-m, 6.5 Lbf-ft)
  19. 1.5 N·m
    (0.15 Kgf-m, 1.0 Lbf-ft)
  20. 7 N·m (0.7
    Kgf-m, 5.0 Lbf-ft)
  21. 10 N·m (1.0
    Kgf-m, 7.0 Lbf-ft)
  22. 1.3 N·m
    (0.13 Kgf-m, 1.0 Lbf-ft)
  23. 4.3 N·m
    (0.43 Kgf-m, 3.0 Lbf-ft)
  24. 25 N·m (2.5
    Kgf-m, 18.0 Lbf-ft)
Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and in ...

Other materials:

Precautions
Precautions for maintenance The “periodic maintenance schedule chart” lists the recommended intervals for all the required periodic service work necessary to keep the motorcycle operating at peak performance and economy. Maintenance intervals are expressed in terms of kilometers, miles and mo ...

DTC “c31” (p0705): gp switch circuit malfunction
Detected condition and possible cause Detected condition Possible cause No gear position switch voltage Gp switch voltage is not within the following range. Gp switch voltage > 0.6 V Gp switch circuit open or short.  Gp switch malfunction. ...

Fuel injection system description
Gsx-r1000 motorcycles are equipped with a fuel injection system for emission level control. This fuel injection system is precision designed, manufactured and adjusted to comply with the applicable emission limits. With varying engine conditions, all of the fuel injection volumes are precisely ...

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