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Suzuki GSX-R 1000 Service Manual: Rear brake pad replacement

  1. Remove the plug (1) and brake pad mounting pin (2).

Suzuki GSX-R. Rear brake pad replacement


  1. Remove the brake pads (3).
Caution

do not operate the brake pedal while the pads are removed.

Suzuki GSX-R. Rear brake pad replacement


  1. Clean up the caliper, especially around the caliper piston.
Caution

replace the brake pads as a set, otherwise braking performance will be adversely affected.

  1. Install new brake pads.
Note

make sure that the detent of the pads is seated onto the retainers on the caliper bracket.

Suzuki GSX-R. Rear brake pad replacement


  1. Tighten the brake pad mounting pin (2) and plug (1) to the specified torque.

Tightening torque rear brake pad mounting pin (a): 17 nm (1.7 Kgf-m, 12.5 Lbf-ft) rear brake pad mounting pin plug (b): 2.5 Nm ( 0.25 Kgf-m, 2.0 Lbf-ft)

Suzuki GSX-R. Rear brake pad replacement


Note

after replacing the brake pads, pump the brake pedal several times to check for proper brake operation and then check the brake fluid level.

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line a on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to rear brake ...

Rear brake caliper removal and installation
Removal Remove the rear wheel. Refer to rear wheel assembly removal and installation in section 2d .  Drain brake fluid. Refer to brake fluid replacement in section 4a .  Remo ...

Other materials:

Swingarm removal and installation
Removal Cut the drive chain. Refer to drive chain replacement in section 3a .  Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Disconnect the rear brake hose from the brake hose clamp (1). Remove the brake ho ...

DTC c12 (p0335): ckp sensor circuit malfunction.
Detected condition and possible cause Detected condition Possible cause The signal does not reach ecm for 3 sec. Or more, after receiving the starter signal. Metal particles or foreign material being stuck on the ckp sensor and rotor tip.  Ckp ...

Be extra safety-conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distances increase on a rainy day. Stay off the painted surface marks, manhole covers, and greasy-appearing areas, as they can be especially slippery. Use extra caution at railway crossings and on metal grating ...

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