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Suzuki GSX-R 1000 Service Manual: Starter torque limiter inspection

Removal

  1. Remove the clutch cover. Refer to “clutch removal” in section 5c .
  2.  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3).

Suzuki GSX-R. Starter torque limiter inspection


  1. Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6).

Suzuki GSX-R. Starter torque limiter inspection


  1. Hold the starter clutch with the special tool and remove the starter clutch bolt.
Caution

make sure that the pawls of the special tool are inserted into the holes of the starter clutch.

Special tool (a): 09930–40113 (flywheel rotor
holder)

  1. Remove the ckp sensor rotor (7) and starter clutch assembly.

Suzuki GSX-R. Starter torque limiter inspection


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Starter torque limiter inspection


Suzuki GSX-R. Starter torque limiter inspection


Special tool (a): 09930–40113 (flywheel rotor
holder)

Tightening torque starter clutch bolt: 54 n·m (5.4 Kgf-m, 39.0 Lbf-ft)

Suzuki GSX-R. Starter torque limiter inspection


M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter inspection


Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to “clutch removal” in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Inst ...

Starter clutch inspection
Refer to “starter clutch removal and installation” . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter ...

Other materials:

Front turn signal light removal and installation
Removal Remove the screw. Disconnect the front turn signal coupler (1).  Remove the turn signal light assembly (2). Installation Install the front turn signal light in the reverse order of removal. ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hoses for crack, damage or engine coolant leakage. If any defect is found, replace the water hose wi ...

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers.  Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

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