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Suzuki GSX-R 1000 Service Manual: Starter torque limiter inspection

Removal

  1. Remove the clutch cover. Refer to clutch removal in section 5c .
  2.  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3).

Suzuki GSX-R. Starter torque limiter inspection


  1. Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6).

Suzuki GSX-R. Starter torque limiter inspection


  1. Hold the starter clutch with the special tool and remove the starter clutch bolt.
Caution

make sure that the pawls of the special tool are inserted into the holes of the starter clutch.

Special tool (a): 0993040113 (flywheel rotor
holder)

  1. Remove the ckp sensor rotor (7) and starter clutch assembly.

Suzuki GSX-R. Starter torque limiter inspection


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Starter torque limiter inspection


Suzuki GSX-R. Starter torque limiter inspection


Special tool (a): 0993040113 (flywheel rotor
holder)

Tightening torque starter clutch bolt: 54 nm (5.4 Kgf-m, 39.0 Lbf-ft)

Suzuki GSX-R. Starter torque limiter inspection


M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter inspection


Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to clutch removal in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Inst ...

Starter clutch inspection
Refer to starter clutch removal and installation . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter ...

Other materials:

Using the testers
Incorrectly connecting the (+) and (.) Probes may cause the inside of the tester to be burned.  If the voltage and current are not known, make measurements using the highest range.  When measuring the resistance with the multi-circuit tester (1), ∞ will be shown as 10.00 ...

Engine coolant recommendation
Engine coolant Use an anti-freeze/engine coolant compatible with an aluminum radiator, mixed with distilled water only. Water for mixing Use distilled water only. Water other than distilled water can corrode and clog the aluminum radiator. Anti-freeze / engine coolant The engine coolant perfo ...

Right handlebar
Engine stop switch 1 "" Position The ignition circuit is off. The engine cannot start or run. "" Position The ignition circuit is on and the engine can run. Front brake lever 2 Apply the front brake by squeezing the front brake lever towards the grip. The brake ligh ...

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