Suzuki GSX-R 1000 Service Manual: Starter torque limiter inspection
Removal
- Remove the clutch cover. Refer to “clutch removal” in section 5c .
- Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3).
- Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6).
- Hold the starter clutch with the special tool and remove the starter clutch bolt.
| Caution make sure that the pawls of the special tool are inserted into the holes of the starter clutch. |
Special tool
(a): 09930–40113 (flywheel rotor
holder)
- Remove the ckp sensor rotor (7) and starter clutch assembly.
Installation
Installation is in the reverse order of removal. Pay attention to the following points:
- install the washer (1) to the crankshaft.
- When installing the starter clutch and ckp sensor rotor, align the wide spline tooth of them with that of crankshaft.
- Hold the starter clutch with the special tool and tighten the starter clutch bolt to the specified torque.
Special tool
(a): 09930–40113 (flywheel rotor
holder)
Tightening torque starter clutch bolt: 54 n·m (5.4 Kgf-m, 39.0 Lbf-ft)
- Apply molybdenum oil solution to the starter idle gear no. 2 Bearing, shaft and shaft hole.
M/o: molybdenum oil (molybdenum oil solution)
Starter torque limiter removal and
installation
Removal
Remove the clutch assembly. Refer to “clutch removal” in section 5c .
Remove the washer (1), starter idle gear no. 1 (2)
And starter torque limiter (3).
Installation
Inst ...
Starter clutch inspection
Refer to “starter clutch removal and installation” .
Starter clutch
Install the starter driven gear onto the starter clutch.
Turn the starter driven gear by hand to inspect the
starter ...
Other materials:
Using the testers
Incorrectly connecting the (+) and (.) Probes may
cause the inside of the tester to be burned.
If the voltage and current are not known, make
measurements using the highest range.
When measuring the resistance with the multi-circuit
tester (1), ∞ will be shown as 10.00 ...
Engine coolant recommendation
Engine coolant
Use an anti-freeze/engine coolant compatible with an
aluminum radiator, mixed with distilled water only.
Water for mixing
Use distilled water only. Water other than distilled water
can corrode and clog the aluminum radiator.
Anti-freeze / engine coolant
The engine coolant perfo ...
Right handlebar
Engine stop switch 1
"" Position
The ignition circuit is off. The
engine cannot start or run.
"" Position
The ignition circuit is on and the
engine can run.
Front brake lever 2
Apply the front brake by squeezing
the front brake lever towards
the grip. The brake ligh ...