Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation
Removal
- Remove the clutch assembly. Refer to “clutch removal” in section 5c .
- Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).
Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- apply molybdenum oil solution to the starter torque limiter shaft hole.
M/o: molybdenum oil (molybdenum oil solution)
- Install the clutch assembly. Refer to “clutch installation” in section 5c .
Side-stand / ignition interlock system parts
inspection
Check the interlock system for proper operation. If the
interlock system does not operate properly, check each
component for damage or abnormalities. If any
abnormality is found, replace the compon ...
Starter torque limiter inspection
Removal
Remove the clutch cover. Refer to “clutch removal” in section 5c .
Remove the washers (1), starter idle gear no. 1 (2)
And no. 2 (3).
Remove the starter idle gear no. 2 ...
Other materials:
Rear brake caliper removal and installation
Removal
Remove the rear wheel. Refer to “rear wheel assembly removal and
installation” in section 2d .
Drain brake fluid. Refer to “brake fluid replacement” in section 4a .
Remove the brake hose from the caliper by
removing the union bolt (1) and catch the brake fluid
in a ...
Throttle valve synchronization
Check and adjust the throttle valve synchronization
among four cylinders.
Start the engine and run it in idling condition
for
warming up.
Stop the warmed-up engine.
Lift and support the fuel tank. Refer to “fuel
tank
removal and installation” in section 1g (page ...
Starter relay inspection
Inspect the starter relay in the following procedures:
remove the starter relay. Refer to “starter relay removal and
installation” .
Apply 12 v to “a” and “b” terminals and check for
continuity between the positive and negative
terminals using the multi-circuit tester. If th ...