Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation
Removal
- Remove the clutch assembly. Refer to “clutch removal” in section 5c .
- Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).
Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- apply molybdenum oil solution to the starter torque limiter shaft hole.
M/o: molybdenum oil (molybdenum oil solution)
- Install the clutch assembly. Refer to “clutch installation” in section 5c .
Side-stand / ignition interlock system parts
inspection
Check the interlock system for proper operation. If the
interlock system does not operate properly, check each
component for damage or abnormalities. If any
abnormality is found, replace the compon ...
Starter torque limiter inspection
Removal
Remove the clutch cover. Refer to “clutch removal” in section 5c .
Remove the washers (1), starter idle gear no. 1 (2)
And no. 2 (3).
Remove the starter idle gear no. 2 ...
Other materials:
Rear suspension components
Rear shock absorber
Rear shock absorber mounting nut
Cushion rod
Cushion rod mounting nut
Cushion lever
Cushion lever mounting nut
Swingarm pivot lock-nut
Swingarm pivot shaft
Swingarm pivot nut
Swingarm
Chain case
Plate
Chain adjus ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Exhaust system components”
Special tool
...
Balancer shaft journal bearing inspection
and selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Selection
Place the plastigauge axial ...