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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to “clutch removal” in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Rear brake light switch inspection and adjustment
Check the rear brake light switch so that the brake light will come on just before pressure is felt when the brake pedal is depressed. If the brake light switch adjustment is necessary, turn the adjuster nut (1) in or out while holding the brake pedal. Brake fluid level check Refer to “bra ...

Engine oil
Oil quality is a major contributor to your engine's performance and life. Always select good quality engine oil. Suzuki recommends the use of suzuki performance 4 motor oil or equivalent engine oil. Use sf/sg or sh/ sj with jaso ma in api (american petroleum institute) classification. A ...

Side-stand construction
Frame Side-stand bracket Washer Side-stand 50 N·m (5.0 Kgf-m, 36.0 Lbf-ft) 40 N·m (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease to sliding surface. ...

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