Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation
Removal
- Remove the clutch assembly. Refer to “clutch removal” in section 5c .
- Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).
Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- apply molybdenum oil solution to the starter torque limiter shaft hole.
M/o: molybdenum oil (molybdenum oil solution)
- Install the clutch assembly. Refer to “clutch installation” in section 5c .
Side-stand / ignition interlock system parts
inspection
Check the interlock system for proper operation. If the
interlock system does not operate properly, check each
component for damage or abnormalities. If any
abnormality is found, replace the compon ...
Starter torque limiter inspection
Removal
Remove the clutch cover. Refer to “clutch removal” in section 5c .
Remove the washers (1), starter idle gear no. 1 (2)
And no. 2 (3).
Remove the starter idle gear no. 2 ...
Other materials:
Ect sensor removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Drain engine coolant. Refer to “cooling system inspection” in section
0b .
Disconnect the coupler and remove the ect sensor
(1).
Caution
take special care ...
Cushion lever removal and installation
Removal
Remove the right side cowling and side frame covers. Refer to “exterior
parts removal and installation” in section 9d .
Support the motorcycle with a jack to relieve load on
the cushion levers.
Remove the left muffler and muffler chamber heat guard no. 2. Refer to
...
Oil cooler / oil cooler hose removal and
installation
Refer to “electrical components location” in section 0a .
Removal
Turn the ignition switch off.
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Drain engine oil. Refer to “engine oil and filter replacement” in
section 0b .
...