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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to “clutch removal” in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Engine symptom diagnosis
...

Fail-safe function table
Fi system is provided with fail-safe function to allow the engine to start and the motorcycle to run in a minimum performance necessary even under malfunction condition. The engine can start and can run even if the signal in the table is not received from each sensor. But, the engine ...

Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a- 2). Removal Remove the right side frame cover. Refer to “exterior parts removal and installation” in section 9d .  Remove the rear brake fluid reservoir mounting bolt (1). Drain brake fluid. Refer to “brake fluid replac ...

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