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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to clutch removal in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to clutch removal in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Rear turn signal light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the rear turn signal light lens (1). Replace the bulb (2). Reinstall the removed parts ...

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

Battery current leakage inspection
Inspect the battery current leakage in the following procedures:  turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire.  Measure the current betwee ...

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