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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to “clutch removal” in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures:  lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Inspect the crankcase breather (pcv) hose (1) for wear and damage. If it is worn or damaged ...

Be extra safety-conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distances increase on a rainy day. Stay off the painted surface marks, manhole covers, and greasy-appearing areas, as they can be especially slippery. Use extra caution at railway crossings and on metal grating ...

Fuel pressure inspection
Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Inspect the fuel pressure in the following procedures:  lift and support the fuel tank. Refer to “fuel tank removal and installati ...

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