Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation
Removal
- Remove the clutch assembly. Refer to “clutch removal” in section 5c .
- Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).
Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- apply molybdenum oil solution to the starter torque limiter shaft hole.
M/o: molybdenum oil (molybdenum oil solution)
- Install the clutch assembly. Refer to “clutch installation” in section 5c .
Side-stand / ignition interlock system parts
inspection
Check the interlock system for proper operation. If the
interlock system does not operate properly, check each
component for damage or abnormalities. If any
abnormality is found, replace the compon ...
Starter torque limiter inspection
Removal
Remove the clutch cover. Refer to “clutch removal” in section 5c .
Remove the washers (1), starter idle gear no. 1 (2)
And no. 2 (3).
Remove the starter idle gear no. 2 ...
Other materials:
Starter motor inspection
Refer to “starter motor disassembly and assembly” .
Carbon brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
v ...
Front brake hose routing diagram
Hose clamp
: clamp end should face downward.
Stopper
: after the brake hose union has contacted to the stopper, tighten
the union bolt.
Hose guide
: pass the brake hose through the hose guide.
Stopper
: after positioning the clamp with the stopper ...
Lower light bulb
Turn the socket 1 counterclockwise
and remove it.
Turn the socket 2 counterclockwise
and remove it.
Remove the bulb 3 from the
socket.
Caution
Oil from your skin may damage
the headlight bulb or shorten
its life.
Grasp the new bulb with a
c ...