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Suzuki GSX-R 1000 Service Manual: Rear brake components

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake components

Suzuki GSX-R. Rear brake components



  1. Rear brake caliper
  2. Piston seal
  3. Dust seal
  4. Piston
  5. Rear caliper bracket
  6. Rear brake pad set
  7. Rear brake disc
  8. Brake pad spring
  9. 6
    N·m (0.6 Kgf-m, 4.5 Lbf-ft)
  10. 27 N·m
    (2.7 Kgf-m, 19.5 Lbf-ft)
  11. 12 N·m
    (1.2 Kgf-m, 8.5 Lbf-ft)
  12. 17 N·m
    (1.7 Kgf-m, 12.5 Lbf-ft)
  13. 2.5 N·m
    (0.25 Kgf-m, 2.0 Lbf-ft)
  14. 35 N·m
    (3.5 Kgf-m, 25.5 Lbf-ft)

Apply silicone grease to
sliding surface.

Apply thread lock to the
thread part.

Apply thread lock to the
thread part
Apply brake fluid.


Do not reuse.
Repair instructions
...

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake ...

Other materials:

Side-stand construction
Frame Side-stand bracket Washer Side-stand 50 N·m (5.0 Kgf-m, 36.0 Lbf-ft) 40 N·m (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease to sliding surface. ...

Air bleeding from brake fluid circuit
Air trapped in the brake fluid circuit acts like a cushion to absorb a large proportion of the pressure developed by the master cylinder and thus interferes with the full braking performance of the brake caliper. The presence of air is indicated by “sponginess” of the brake lever and also by la ...

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers.  Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

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