Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation

Removal

Turn the ignition switch off and disconnect the battery (–) lead wire (1).
Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
Disconnect the starter motor lead wire (2).
Remove the starter motor (3).

Suzuki GSX-R. Removal

Installation

Install the starter motor in the reverse order of removal.

Pay attention to the following points:

apply grease to the o-ring.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Caution

replace the o-ring with a new one.

Suzuki GSX-R. Removal

Install the starter motor. Refer to “wiring harness routing diagram” in section 9a .

Starter motor components

O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly

Refer to “starter motor removal and installation” . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” . Assembly Rea ...

Other materials:

Cushion rod removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d . Support the motorcycle with a jack to relieve load on the cushion rod. Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust ...

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” . Remove the air cleaner mounting bolt. Remove the air clea ...

Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtighten steering prevents smooth turning of the handlebars and too loose steer ...