Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation

Removal

Turn the ignition switch off and disconnect the battery (–) lead wire (1).
Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
Disconnect the starter motor lead wire (2).
Remove the starter motor (3).

Suzuki GSX-R. Removal

Installation

Install the starter motor in the reverse order of removal.

Pay attention to the following points:

apply grease to the o-ring.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Caution

replace the o-ring with a new one.

Suzuki GSX-R. Removal

Install the starter motor. Refer to “wiring harness routing diagram” in section 9a .

Starter motor components

O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly

Refer to “starter motor removal and installation” . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” . Assembly Rea ...

Other materials:

To sensor removal and installation
Removal Remove the ap sensor. Refer to “ap sensor removal and installation” . Disconnect the coupler (1) and remove the to sensor (2). Installation Install the to sensor in the reverse order of removal. Pay attention to the following point: when installing the to s ...

Front brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” . 2) Remove the front brake hoses as shown in the front brake hose routing diagram. Refer to “front brake hose routing diagram” . Installation Caution the seal washers should be replaced with the new ones to pr ...

Rear brake caliper parts inspection
Refer to “rear brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the brake caliper piston surface for any s ...