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Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation

Removal

  1. Turn the ignition switch off and disconnect the battery () lead wire (1).
  2.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).
  3.  Disconnect the starter motor lead wire (2).
  4.  Remove the starter motor (3).

Suzuki GSX-R. Removal


Installation

Install the starter motor in the reverse order of removal.

Pay attention to the following points:

: Grease 9900025010 (suzuki
super grease a or equivalent)

Caution

replace the o-ring with a new one.

Suzuki GSX-R. Removal


Install the starter motor. Refer to wiring harness routing diagram in section 9a .

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) 4 Nm (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly
Refer to starter motor removal and installation . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to starter motor components . Assembly Rea ...

Other materials:

DTC c91 (p0500): vehicle speed sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause Speedometer does not receive signal from the vehicle speed sensor for more than 6 sec. When the motorcycle is running. Ecm does not receive signal from the vehicle speed sensor for more than ...

Starting off
Warning Riding this motorcycle at excessive speed increases your chances of losing control of the motorcycle. This may result in an accident. Always ride within the limits of your skills, your motorcycle, and the riding conditions.   Warning Remov ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. Chassis bolt and nut inspection Reference: for the tightening torque of fastener not specified in this section, refer to tightening torque list in section 0c . ...

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