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Suzuki GSX-R 1000 Service Manual: Starter motor runs but does not crank the engine

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures / Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up.

Step

Action

Yes

No

1 Check the side-stand switch. Refer to “side-stand / ignition interlock system parts inspection” .

Is the side-stand switch ok?

Go to step 2. Faulty side-stand switch.
2 Check the starter clutch. Refer to “starter clutch removal and installation” .

Is the starter clutch ok?

  • Open circuit in wire harness.
  •  Poor contact of connector.
Faulty starter clutch.
Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Repair instructions
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Other materials:

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to “engine assembly removal” in section 1d .  Remove the crankshaft assembly. Refer to “engine bottom side disassembly” in section 1d (page 1d- 49).  Remove the piston cooling oil jets (1) from the upper cra ...

Engine symptom diagnosis
...

Crankshaft thrust clearance inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection With the crankshaft’s right-side and left-side thrust bearings inserted into the upper crankcase.  Measure the thrust clearance “a” between the leftside thrust bearing and ...

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