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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures

Starting system symptom diagnosis

Condition

Possible cause

Correction / reference item

Engine does not turn though the starter motor runs Faulty starter clutch. Replace.
Starter button is not effective Run down battery Repair or replace
Defective switch contacts Replace.
Brushes not seating properly on starter motor commutator Repair or replace.
Defective starter relay or starter interlock switch. Replace.
Defective main fuse Replace.
Schematic and routing diagram
Refer to “wire color symbols” in section 0a . Component location Starting system components location Refer to “electrical components location” in section 0a . ...

Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Other materials:

Regulator / rectifier removal and installation
Removal Turn the ignition switch off.  Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Remove the evap system purge ...

Front brake hose routing diagram
Hose clamp : clamp end should face downward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Hose guide : pass the brake hose through the hose guide. Stopper : after positioning the clamp with the stopper ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures:  remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contacting surface of the cam chain guides. If it is worn or damaged, replace it with a new one. ...

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