Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures
Starting system symptom diagnosis
|
Condition |
Possible cause |
Correction / reference item |
| Engine does not turn though the starter motor runs | Faulty starter clutch. | Replace. |
| Starter button is not effective | Run down battery | Repair or replace |
| Defective switch contacts | Replace. | |
| Brushes not seating properly on starter motor commutator | Repair or replace. | |
| Defective starter relay or starter interlock switch. | Replace. | |
| Defective main fuse | Replace. |
Schematic and routing diagram
Refer to “wire color symbols” in section 0a .
Component location
Starting system components location
Refer to “electrical components location” in section 0a . ...
Starter motor will not run
Note
make sure the fuses are not blown and the battery is fully-charged
before diagnosing.
Troubleshooting
Step
Action
Yes
No
1
...
Other materials:
Excv cable removal and installation
Removal
Turn the ignition switch off.
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Connect the special tool (mo ...
Crankshaft thrust clearance inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
With the crankshaft’s right-side and left-side thrust
bearings inserted into the upper crankcase.
Measure the thrust clearance “a” between the leftside
thrust bearing and ...
Front brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(a): 09900–20205 (micrometer (0 –
25 mm))
Brake disc thickness
service ...