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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures

Starting system symptom diagnosis

Condition

Possible cause

Correction / reference item

Engine does not turn though the starter motor runs Faulty starter clutch. Replace.
Starter button is not effective Run down battery Repair or replace
Defective switch contacts Replace.
Brushes not seating properly on starter motor commutator Repair or replace.
Defective starter relay or starter interlock switch. Replace.
Defective main fuse Replace.
Schematic and routing diagram
Refer to “wire color symbols” in section 0a . Component location Starting system components location Refer to “electrical components location” in section 0a . ...

Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Other materials:

Rear brake hose routing diagram
Hose clamp : face the clamp end backward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Brake pad pin Plug Caliper sliding pin b Caliper sliding pin a White marking Yellow marking Pass the ...

Specifications
Service data Fi sensors Tightening torque specifications Note the specified tightening torque is described in the following. “Exhaust control system construction”  “exhaust system components” Reference: for the tightening torque of fastener not specified in this ...

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

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