Suzuki GSX-R 1000 Service Manual: Clutch components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Clutch / Repair instructions / Clutch components

Suzuki GSX-R. Clutch components

Clutch pressure plate
Clutch push piece
No. 1 Drive plate (8 pcs.)
No. 3 Driven plate (0 – 2 pcs.)
No. 1 Driven plate (5 – 7 pcs.)
No. 2 Driven plate (1 pc.)
No. 2 Drive plate (1 pc.)
Spring washer
Spring washer seat
Clutch sleeve hub
Seat washer
Wave spring washer
Clutch lifter driven cam
Clutch lifter drive cam
Primary driven gear assembly
Push rod
10 N·m (1.0 Kgf-m, 7.0
Lbf-ft)
95 N·m
(9.5 Kgf-m, 68.7 Lbf-ft)

Apply engine oil.

Clutch control system components

Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 ...

Clutch removal

Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in secti ...

Other materials:

Engine stop switch inspection
Inspect the engine stop switch in the following procedures: turn the ignition switch off. Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect the right handlebar switch coupler (1). Inspect the engine stop ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) 8.5 N·m (0.85 Kgf-m, 6.0 Lbf-ft) Apply grease to oil seal lip. Apply thread l ...

Precautions
Precautions for suspension Refer to “general precautions” in section 00 (page 00-1). All suspensions, bolts and nuts are an important part in that it could affect the performance of vital parts. They must be tightened to the specified torque periodically and if the suspension ...