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Suzuki GSX-R 1000 Service Manual: Drive chain related parts inspection

Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .

Dust seal

Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one.

Suzuki GSX-R. Dust seal


Bearing

Inspect the play of the sprocket mounting drum bearing by hand while it is in the drum. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation.

Replace the bearing if there is anything unusual.

Suzuki GSX-R. Bearing


Engine sprocket and rear sprocket

Inspect the sprocket teeth for wear. If they are worn as shown, replace the engine sprocket, rear sprocket and drive chain as a set.

Suzuki GSX-R. Engine sprocket and rear sprocket


  1. Normal wear

  2. Excessive wear

Wheel damper

Inspect the dampers for wear and damage. Replace the dampers if there is anything unusual.

Suzuki GSX-R. Wheel damper


Drive chain

Refer to “drive chain inspection and adjustment” in section 0b .

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mountin ...

Sprocket mounting drum dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Remove the rear sprocket mounting drum assembly (1). Refer to “rear spr ...

Other materials:

Side-stand construction
Frame Side-stand bracket Washer Side-stand 50 N·m (5.0 Kgf-m, 36.0 Lbf-ft) 40 N·m (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease to sliding surface. ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the valve mechanism is serviced, and c) when the camshafts are removed for servicing.  Lift an ...

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one. Cushion rod bearing Insert the collar a ...

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