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Suzuki GSX-R 1000 Service Manual: Drive chain related parts inspection

Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .

Dust seal

Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one.

Suzuki GSX-R. Dust seal


Bearing

Inspect the play of the sprocket mounting drum bearing by hand while it is in the drum. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation.

Replace the bearing if there is anything unusual.

Suzuki GSX-R. Bearing


Engine sprocket and rear sprocket

Inspect the sprocket teeth for wear. If they are worn as shown, replace the engine sprocket, rear sprocket and drive chain as a set.

Suzuki GSX-R. Engine sprocket and rear sprocket


  1. Normal wear

  2. Excessive wear

Wheel damper

Inspect the dampers for wear and damage. Replace the dampers if there is anything unusual.

Suzuki GSX-R. Wheel damper


Drive chain

Refer to “drive chain inspection and adjustment” in section 0b .

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mountin ...

Sprocket mounting drum dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Remove the rear sprocket mounting drum assembly (1). Refer to “rear spr ...

Other materials:

Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects are found, replace them with new ones. Chain buffer Inspect the chain buffer for wear and ...

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Rear suspension components”  “rear suspension assembly construction” Special tool ...

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