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Suzuki GSX-R 1000 Service Manual: Drive chain related parts inspection

Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .

Dust seal

Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one.

Suzuki GSX-R. Dust seal


Bearing

Inspect the play of the sprocket mounting drum bearing by hand while it is in the drum. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation.

Replace the bearing if there is anything unusual.

Suzuki GSX-R. Bearing


Engine sprocket and rear sprocket

Inspect the sprocket teeth for wear. If they are worn as shown, replace the engine sprocket, rear sprocket and drive chain as a set.

Suzuki GSX-R. Engine sprocket and rear sprocket


  1. Normal wear

  2. Excessive wear

Wheel damper

Inspect the dampers for wear and damage. Replace the dampers if there is anything unusual.

Suzuki GSX-R. Wheel damper


Drive chain

Refer to “drive chain inspection and adjustment” in section 0b .

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mountin ...

Sprocket mounting drum dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Remove the rear sprocket mounting drum assembly (1). Refer to “rear spr ...

Other materials:

DTC “c46” (p1657-h/l or p1658): excv actuator circuit malfunction
Detected condition Possible cause C46 The operation signal does not reach the excv actuator. Excva position sensor voltage low or high 0.14 V ≤ Sensor voltage < 4.9 V (without the above range) excva can not operate properly. Excva ...

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) 100 N·m (10 kgf-m, 72.5 Lbf-ft) 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) Apply grease. Apply thread lock to the thread part. ...

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