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Suzuki GSX-R 1000 Service Manual: Rear sprocket / rear sprocket mounting drum removal and installation

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Drive chain / drive train / drive shaft / Repair instructions / Rear sprocket / rear sprocket mounting drum removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Loosen the rear sprocket nuts.
  3.  Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub.
  4.  Remove the rear sprocket nuts and separate the rear sprocket (2) from its mounting drum (1).

Suzuki GSX-R. Rear sprocket / rear sprocket mounting drum removal and installation


  1. Remove the retainer (3).

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the wheel dampers (4).

Suzuki GSX-R. Engine sprocket removal and installation


Installation

Install the rear sprocket and rear sprocket mounting drum in the reverse order of removal. Pay attention to the following points:

: Grease 9900025010 (suzuki
super grease a or equivalent)

Caution

never use oil, grease or gasoline on the wheel damper in place of the tire lubricant or neutral soapy liquid.

Suzuki GSX-R. Engine sprocket removal and installation


: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Engine sprocket removal and installation


Suzuki GSX-R. Engine sprocket removal and installation


Tightening torque rear sprocket nut (a): 60 nm (6.0 Kgf-m, 43.0 Lbfft)

Suzuki GSX-R. Engine sprocket removal and installation


Engine sprocket removal and installation
Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. ...

Drive chain related parts inspection
Refer to rear sprocket / rear sprocket mounting drum removal and installation . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. ...

Other materials:

Transmission related parts inspection
Refer to transmission removal , transmission installation  and countershaft gear / driveshaft gear disassembly and assembly . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

Cushion rod inspection
Refer to cushion rod removal and installation . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one. Cushion rod bearing Insert the collar a ...

Chassis bolt and nut inspection
Tighten chassis bolt and nut initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Check that all chassis bolts and nuts are tightened to their specified torque. Steering stem lock-nut 80 nm (8.0 Kgf-m, 58.0 Lbf-ft) Stee ...

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