Suzuki GSX-R 1000 Owners Manual: Procedure for returning to service
- Clean the entire motorcycle.
- Remove the oily rags from the air cleaner intake and muffler outlet.
- Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.
- Remove the spark plugs. Turn the engine a few times. Reinstall the spark plugs.
- Reinstall the battery.
- Make sure that the motorcycle is properly lubricated.
- Perform the inspection before riding as listed in this manual.
- Start the motorcycle as outlined in this manual.
Storage procedure
If your motorcycle is to be left
unused for an extended period of
time, it needs special servicing
requiring appropriate materials,
equipment and skill. For this reason,
suzuki recommends that yo ...
Corrosion prevention
It is important to take good care of
your motorcycle to protect it from
corrosion and keep it looking new
for years to come.
Important information about
corrosion
Common causes of corrosion
...
Other materials:
Camshaft inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Camshaft identification
The exhaust camshaft has the embossed letters “ex”
and the intake camshaft has the embossed letters “in”.
Cam wear
Check the camshaft for wear or damage.
Measure the cam height “a” w ...
Valve seat repair
The valve seats (1) for both the intake and exhaust
valves are machined to three different angles. The seat
contact surface is cut at 45°.
Intake valve
Exhaust valve
Caution
the valve seat contact area must be
inspected after e ...
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
Remove the clutch cable as shown in the throttle cable ro ...