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Suzuki GSX-R 1000 Service Manual: Exhaust pipe bolt and muffler bolt inspection

Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Check the exhaust pipe bolts and muffler bolts to the specified torque.

Tightening torque
exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muffler chamber connecting bolt (b): 30 n·m (3.0 Kgf-m, 21.5 Lbf-ft)
muffler chamber bracket bolt (c): 25 n·m (2.5 Kgf-m, 18.0 Lbf-ft)
muffler chamber mounting bolt (d): 23 n·m (2.3 Kgfm, 16.5 Lbf-ft)
muffler connecting bolt (e): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
muffler mounting bolt (f): 25 n·m (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Exhaust pipe bolt and muffler bolt inspection


Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to “air cleaner element removal and installation” in section 1d .   ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left ...

Other materials:

Accessory installation guideline
Install aerodynamic affecting accessories, such as a fairing, windshield, backrests, saddlebags, and travel trunks, as low as possible, as close to the motorcycle and as near the center of gravity as is feasible. Check that the mounting brackets and other attachment hardware are ...

Right handlebar
Engine stop switch 1 "" Position The ignition circuit is off. The engine cannot start or run. "" Position The ignition circuit is on and the engine can run. Front brake lever 2 Apply the front brake by squeezing the front brake lever towards the grip. The brake ligh ...

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Click “data monitor”.  Make sure each of “driving mode selection” on the monitor is indicated ...

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