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Suzuki GSX-R 1000 Service Manual: Exhaust pipe bolt and muffler bolt inspection

Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Check the exhaust pipe bolts and muffler bolts to the specified torque.

Tightening torque
exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muffler chamber connecting bolt (b): 30 n·m (3.0 Kgf-m, 21.5 Lbf-ft)
muffler chamber bracket bolt (c): 25 n·m (2.5 Kgf-m, 18.0 Lbf-ft)
muffler chamber mounting bolt (d): 23 n·m (2.3 Kgfm, 16.5 Lbf-ft)
muffler connecting bolt (e): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
muffler mounting bolt (f): 25 n·m (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Exhaust pipe bolt and muffler bolt inspection


Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to “air cleaner element removal and installation” in section 1d .   ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left ...

Other materials:

Specifications
Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. “Water hose routing diagram”  “water pump components”  “water pump construction” Reference: for the tig ...

Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the surface of brake caliper pistons for a ...

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically.  Check the engine coolant level by observing the “f” and “l” lines on the engine coolant reservoir tank. If the level i ...

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