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Suzuki GSX-R 1000 Service Manual: Exhaust pipe bolt and muffler bolt inspection

Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Check the exhaust pipe bolts and muffler bolts to the specified torque.

Tightening torque
exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muffler chamber connecting bolt (b): 30 n·m (3.0 Kgf-m, 21.5 Lbf-ft)
muffler chamber bracket bolt (c): 25 n·m (2.5 Kgf-m, 18.0 Lbf-ft)
muffler chamber mounting bolt (d): 23 n·m (2.3 Kgfm, 16.5 Lbf-ft)
muffler connecting bolt (e): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
muffler mounting bolt (f): 25 n·m (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Exhaust pipe bolt and muffler bolt inspection


Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to “air cleaner element removal and installation” in section 1d .   ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left ...

Other materials:

Cam chain tensioner inspection
Inspect the cam chain tensioner in the following procedures:  remove the cam chain tensioner. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contacting surface of the cam chain tensioner. If it is worn or damaged, replace it with a new ...

Tire inspection
Inspect tire every 6 000 km (4 000 miles, 12 months) Tire tread condition Operating the motorcycle with excessively worn tires will decrease riding stability and consequently invite a dangerous situation. It is highly recommended to replace a tire when the remaining depth of tire tread reaches ...

Excva removal and installation
Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Connect the special tool (mode select switch) to the dealer mode coupler. Refer to “self-diagnostic procedures” in section 1a . After tur ...

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