Suzuki GSX-R 1000 Service Manual: Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter
Check the exhaust pipe bolts and muffler bolts to the specified torque.
Tightening torque
exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
muffler chamber connecting bolt (b): 30 n·m (3.0
Kgf-m, 21.5 Lbf-ft)
muffler chamber bracket bolt (c): 25 n·m (2.5 Kgf-m,
18.0 Lbf-ft)
muffler chamber mounting bolt (d): 23 n·m (2.3 Kgfm,
16.5 Lbf-ft)
muffler connecting bolt (e): 23 n·m (2.3 Kgf-m, 16.5
Lbf-ft)
muffler mounting bolt (f): 25 n·m (2.5 Kgf-m, 18.0
Lbf-ft)
Air cleaner element inspection
Inspect air cleaner element
every 6 000 km (4 000 miles, 12 months)
Inspection
Remove the air cleaner element. Refer to “air cleaner element removal
and installation” in section 1d .
...
Exhaust control valve inspection
Inspect exhaust control valve
initially at 1 000 km (600 miles, 2 months) and every
12 000 km (7 500 miles, 24 months) thereafter
Inspect exhaust control valve as follows:
remove the left ...
Other materials:
License plate light bulb replacement
Caution
when you touch the bulb with your bare
hands, clean the bulb with a cloth moistened
with alcohol or soap water to prevent
premature bulb failure.
Remove the license plate light mounting nuts.
Remove the lens cover (1) by removing the screws.
Re ...
Wiring harness routing diagram
Wiring harness no. 2
Tapping clamp
: insert the clamp from the front side. Place the turn signal
and position light couplers in front of the clamp.
Steel clamp
: clamp the wiring harness at the blue taping point. Bend
the steel clamps to the front side.
...
Pair system inspection
Inspect pair system
every 12 000 km (7 500 miles, 24 months)
Inspect the pair (air supply) system periodically. Refer to “pair system
inspection” in section 1b .
Throttle valve synchronization
Inspect throttle valve synchronization
initially at 1 000 km (600 miles, 2 months) (e-33 only)
and ...