Suzuki GSX-R 1000 Service Manual: Repair instructions
Air cleaner element replacement
Replace air cleaner element every 18 000 km (11 000 miles, 36 months)
Refer to “air cleaner element removal and installation” in section 1d .
- Air cleaner element inspection
- Exhaust pipe bolt and muffler bolt inspection
- Exhaust control valve inspection
- Valve clearance inspection and adjustment
- Spark plug inspection and cleaning
- Fuel line inspection
- Engine oil and filter replacement
- Throttle cable play inspection and adjustment
- Pair system inspection
- Cooling system inspection
- Clutch cable play inspection and adjustment
- Drive chain inspection and adjustment
- Drive chain cleaning and lubricating
- Brake system inspection
- Tire inspection
- Steering system inspection
- Front fork inspection
- Rear suspension inspection
- Chassis bolt and nut inspection
Lubrication points
Proper lubrication is important for smooth operation and long life of each
working part of the motorcycle.
Major lubrication points are indicated as follows.
Note
before lubrica ...
Air cleaner element inspection
Inspect air cleaner element
every 6 000 km (4 000 miles, 12 months)
Inspection
Remove the air cleaner element. Refer to “air cleaner element removal
and installation” in section 1d .
...
Other materials:
DTC “c41” (p0230-h/l): fp relay circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C41
No voltage is applied to fuel pump.
Fuel pump relay circuit open or short.
Fuel pump relay malfunction.
Fuel pump relay switch circuit is shorted to power
source.
...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup and dust boot
...
Water pump construction
Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-m, 6.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
Apply grease.
Apply engine coolant.
Apply molybdenum oil
solution.
Do not reuse.
...