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Suzuki GSX-R 1000 Service Manual: Throttle cable play inspection and adjustment

Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter

Inspect and adjust the throttle cable play a as follows:

Throttle cable play a 2.0 4.0 Mm (0.08 0.16 In)

Suzuki GSX-R. Throttle cable play inspection and adjustment


  1. Remove the boot (1).
  2.  Loosen the lock-nut (2) of the throttle pulling cable.
  3.  Turn the adjuster (3) in or out until the throttle cable play a (at the throttle grip) is within 2 4 mm (0.08 0.16 In).
  4.  Tighten the lock-nut (2) while holding the adjuster (3).
  5.  Fit the boot (1) positively onto the adjuster.

Suzuki GSX-R. Throttle cable play inspection and adjustment


After the
adjustment is completed, check that handlebar movement does not raise the engine idle speed and that the throttle grip returns smoothly and automatically.
Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 0 ...

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to pair system inspection in section 1b . Throttle valve synchronization ...

Other materials:

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to clutch removal in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

Handlebar components
Throttle grip Grip rubber Right handlebar switch box Left handlebar switch box Right handlebar Left handlebar Handlebar expander Handlebar balancer Apply handle grip bond. 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 5.5 Nm (0.55 Kgf-m, 4.0 L ...

Starter clutch inspection
Refer to starter clutch removal and installation . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

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