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Suzuki GSX-R 1000 Service Manual: Throttle cable play inspection and adjustment

Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter

Inspect and adjust the throttle cable play “a” as follows:

Throttle cable play “a” 2.0 – 4.0 Mm (0.08 – 0.16 In)

Suzuki GSX-R. Throttle cable play inspection and adjustment


  1. Remove the boot (1).
  2.  Loosen the lock-nut (2) of the throttle pulling cable.
  3.  Turn the adjuster (3) in or out until the throttle cable play “a” (at the throttle grip) is within 2 – 4 mm (0.08 – 0.16 In).
  4.  Tighten the lock-nut (2) while holding the adjuster (3).
  5.  Fit the boot (1) positively onto the adjuster.

Suzuki GSX-R. Throttle cable play inspection and adjustment


After the
adjustment is completed, check that handlebar movement does not raise the engine idle speed and that the throttle grip returns smoothly and automatically.
Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 0 ...

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to “pair system inspection” in section 1b . Throttle valve synchronization ...

Other materials:

Instrument panel
The fuel indicator light 8,12,13 Lcd's and tachometer needle work as follows to confirm their function when the ignition switch is turned to the "on" position. The fuel indicator light 8,12 and 13 come on for 3 seconds.  All lcd segments display for 3 seconds. &nbs ...

Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. “Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate componen ...

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