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Suzuki GSX-R 1000 Service Manual: Front fork inspection

Inspect front fork every 12 000 km (7 500 miles, 24 months)

Inspect the front forks for oil leakage, scoring or scratches on the outer surface of the inner tubes.

Replace any defective parts, if necessary. Refer to “front fork disassembly and assembly” in section 2b .

Suzuki GSX-R. Front fork inspection


Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Steering should be adjusted properly for smooth turning of handlebars an ...

Rear suspension inspection
Inspect rear suspension every 12 000 km (7 500 miles, 24 months) Inspect the rear shock absorber for oil leakage and check that there is no play in the swingarm. Replace any defective parts, if ...

Other materials:

Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 N·m (14.5 Kgf-m, 105.0 Lbf-ft) 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) Apply grease Apply thread lock to thread p ...

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) 13 N·m (1.3 Kgf-n, 9.5 Ib-ft) Apply grease. Apply engine coolant. Apply molyb ...

Ckp sensor removal and installation
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the ckp sensor (1). Installation Install the ckp sensor in the reverse order of removal. Refer to “clutch installation” in section 5c . Iap sensor inspection Refer to “dtc “c13” (p0105-h/l): ia ...

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