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Suzuki GSX-R 1000 Service Manual: Front fork inspection

Inspect front fork every 12 000 km (7 500 miles, 24 months)

Inspect the front forks for oil leakage, scoring or scratches on the outer surface of the inner tubes.

Replace any defective parts, if necessary. Refer to front fork disassembly and assembly in section 2b .

Suzuki GSX-R. Front fork inspection


Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Steering should be adjusted properly for smooth turning of handlebars an ...

Rear suspension inspection
Inspect rear suspension every 12 000 km (7 500 miles, 24 months) Inspect the rear shock absorber for oil leakage and check that there is no play in the swingarm. Replace any defective parts, if ...

Other materials:

Brake fluid
Check the brake fluid level in both front and rear brake fluid reservoirs. If the level in either reservoir is below the lower mark, inspect for brake pad wear and leaks. Warning Brake fluid is harmful or fatal if swallowed, and harmful if it comes in contact with skin or ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 75 Mm (2.6 3.0 In) 28 Nm (2.8 Kgf-m, 20.0 Lbf-ft) 40 Nm (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease. Grease. ...

Oil pump removal and installation
Note be careful not to drop any parts into the crankcase. Removal Remove the oil pan, oil pressure regulator and oil strainer. Refer to oil pan / oil pressure regulator / oil strainer removal and installation .  Remove the oil pump driven gear bolt (1).  Rem ...

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