Suzuki GSX-R 1000 Service Manual: Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter
Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtighten steering prevents smooth turning of the handlebars and too loose steering will cause poor stability.
- Check that there is no play in the front fork.
- Support the motorcycle so that the front wheel is off
the ground, with the wheel facing straight ahead,
grasp the lower fork tubes near the axle and pull
forward.
If play is found, readjust the steering. Refer to “steering tension adjustment” in section 6b .
Tire inspection
Inspect tire
every 6 000 km (4 000 miles, 12 months)
Tire tread condition
Operating the motorcycle with excessively worn tires will
decrease riding stability and consequently invite a
dangerous s ...
Front fork inspection
Inspect front fork
every 12 000 km (7 500 miles, 24 months)
Inspect the front forks for oil leakage, scoring or
scratches on the outer surface of the inner tubes.
Replace any defective parts, if ...
Other materials:
Countershaft gear / driveshaft gear
disassembly and assembly
Refer to “transmission removal” and “transmission installation” .
Disassembly
Caution
identify the position of each removed part.
Organize the parts in their respective groups
(i.E., Drive or driven) so that they can be
reinstalled in their original positions.
Counte ...
Balancer shaft journal bearing inspection
and selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Selection
Place the plastigauge axial ...
Handlebar removal and installation
Removal
Remove the following parts from the left handlebar.
left handlebar switch box (1)
handlebar balancer (2)
grip rubber (3)
clutch cable (4)
Remove the following parts from the right handlebar.
right handlebar switch box (5)
...