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Suzuki GSX-R 1000 Service Manual: Steering system inspection

Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtighten steering prevents smooth turning of the handlebars and too loose steering will cause poor stability.

  1.  Check that there is no play in the front fork.
  2.  Support the motorcycle so that the front wheel is off the ground, with the wheel facing straight ahead, grasp the lower fork tubes near the axle and pull forward.

    If play is found, readjust the steering. Refer to “steering tension adjustment” in section 6b .

Suzuki GSX-R. Steering system inspection


Tire inspection
Inspect tire every 6 000 km (4 000 miles, 12 months) Tire tread condition Operating the motorcycle with excessively worn tires will decrease riding stability and consequently invite a dangerous s ...

Front fork inspection
Inspect front fork every 12 000 km (7 500 miles, 24 months) Inspect the front forks for oil leakage, scoring or scratches on the outer surface of the inner tubes. Replace any defective parts, if ...

Other materials:

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...

Crankshaft thrust clearance inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection With the crankshaft’s right-side and left-side thrust bearings inserted into the upper crankcase.  Measure the thrust clearance “a” between the leftside thrust bearing and ...

Cushion lever removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .  Support the motorcycle with a jack to relieve load on the cushion levers.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to ...

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