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Suzuki GSX-R 1000 Service Manual: Brake system inspection

Inspect brake system initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter

Inspect brake hose and brake fluid every 6 000 km (4 000 miles, 12 months)


  • The brake system of this motorcycle is filled with a glycol-based brake fluid. Do not use or mix different types of fluid such as silicone-based and petroleum-based fluids. Do not use any brake fluid taken from old, used or unsealed containers.

    Never reuse brake fluid left over from the last servicing or stored for a long period of time.

  • Brake fluid, if it leaks, will interfere with safe running and immediately discolor painted surfaces. Check the brake hoses and hose joints for cracks and oil leakage before riding.

Brake fluid level check

  1. Keep the motorcycle upright and place the handlebars straight.
  2. Check the brake fluid level by observing the lower limit line a on the front and rear brake fluid reservoirs. When the brake fluid level is below the lower limit line a, replenish with brake fluid that meets the following specification.

BF: brake fluid (dot 4)

Suzuki GSX-R. Brake fluid


Suzuki GSX-R. Brake fluid


Brake pads check

The extent of brake pad wear can be checked by observing the grooved limit line a on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to front brake pad replacement in section 4b  and rear brake pad replacement in section 4c .

Caution


replace the brake pads as a set, otherwise braking performance will be adversely affected.

Suzuki GSX-R. Brake pads check


Suzuki GSX-R. Brake pads check


Front and rear brake hose inspection

Inspect the brake hoses and hose joints for crack, damage or brake oil leakage. If any defects are found, replace the brake hose with a new one. Refer to front brake hose removal and installation in section 4a  and rear brake hose removal and installation in section 4a .

Suzuki GSX-R. Front and rear brake hose inspection


Suzuki GSX-R. Front and rear brake hose inspection


Brake pedal height inspection and adjustment

  1. Inspect the brake pedal height a between the pedal top face and footrest.

    Adjust the brake pedal height if necessary.

Brake pedal height a standard: 65 75 mm (2.6 3.0 In)

  1. Loosen the lock-nut (1).
  2.  Turn the push rod (2) until the brake pedal becomes 65 75 mm (2.6 3.0 In) a below the top of the footrest.
  3.  Tighten the lock-nut (1) securely.

Tightening torque rear master cylinder rod lock-nut (a): 17 nm ( 1.7 Kgf-m, 12.5 Lbf-ft)

Suzuki GSX-R. Brake pedal height inspection and adjustment


Brake hose replacement

Replace brake hose every 4 years

Refer to front brake hose removal and installation in section 4a  and rear brake hose removal and installation in section 4a .

Brake fluid replacement

Replace brake fluid every 2 years

Refer to brake fluid replacement in section 4a .

Air bleeding from brake fluid circuit

Refer to air bleeding from brake fluid circuit in section 4a Rear brake light switch adjustment

Refer to rear brake light switch inspection and adjustment in section 4a .

Drive chain cleaning and lubricating
Clean and lubricate drive chain every 1 000 km (600 miles) Clean and lubricate the drive chain in the following procedures:  clean the drive chain with kerosine. If the drive chain tends ...

Tire inspection
Inspect tire every 6 000 km (4 000 miles, 12 months) Tire tread condition Operating the motorcycle with excessively worn tires will decrease riding stability and consequently invite a dangerous s ...

Other materials:

Valve seat repair
The valve seats (1) for both the intake and exhaust valves are machined to three different angles. The seat contact surface is cut at 45. Intake valve Exhaust valve Caution  the valve seat contact area must be inspected after e ...

Fuel pressure inspection
Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Inspect the fuel pressure in the following procedures:  lift and support the fuel tank. Refer to fuel tank removal and installati ...

DTC c93 (p1769): steering damper solenoid valve circuit malfunction
Detected condition and possible cause Detected condition Possible cause C93 Steering damper control current does not flow to the solenoid valve. With ig turned on, ecm detects a failure of internal circuit element. Solenoid current does not converge to the ...

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