Suzuki GSX-R 1000 Service Manual: Spark plug inspection and cleaning
Inspect spark plug
every 6 000 km (4 000 miles, 12 months)
Heat range
- Remove the spark plugs. Refer to “ignition coil and spark plug removal
and installation” in section 1h .
- Check spark plug heat range by observing electrode
color. If the electrode of the spark plug is wet
appearing or dark color, replace the spark plug with
hotter type one. If it is white or glazed appearing,
replace the spark plug with colder type one.
Heat range
- After finishing the spark plug inspection, reinstall the
removed parts.
Tightening torque
Spark plug gap
spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
- Remove the spark plugs. Refer to “ignition coil and spark plug removal
and installation” in section 1h .
- Measure the spark plug gap using a wire gauge. If it
is not within the specification, replace the spark plug.
Caution
- To prevent the damage of iridium center
electrode, use a wire gauge to check the
gap.
- Never adjust the spark plug gap.
|
Spark plug gap
0.8 – 0.9 Mm (0.031 – 0.035 In)
- After finishing the spark plug inspection, reinstall the
removed parts.
Tightening torque
spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
Electrodes condition
- Remove the spark plugs. Refer to “ignition coil and spark plug removal
and installation” in section 1h .
- Check the worn or burnt condition of the electrodes.
If it is extremely worn or burnt, replace the spark
plug. And also replace the spark plug if it has a
broken insulator, or damaged thread.
Caution
confirm the thread size and reach when
replacing the plug. If the reach is too short,
carbon will be deposited on the screw
portion of the plug hole and engine damage
may result. |
- After finishing the spark plug inspection, reinstall the
removed parts.
Tightening torque
spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
Inspect valve clearance
initially every 24 000 km (14 500 miles, 48 months)
Inspection
Valve clearance adjustment must be checked and
adjusted, a) at the time of periodic inspection, b) when
the ...
Inspect fuel line
every 6 000 km (4 000 miles, 12 months)
Inspect the fuel line in the following procedures:
lift and support the fuel tank. Refer to “fuel tank
removal and installation” ...
Other materials:
Cylinder head cover disassembly and
assembly
Disassembly
Remove the cylinder head cover. Refer to “engine top side disassembly” .
Remove the gaskets (1) and (2).
Remove the pair control solenoid valve (3) along
with the pair reed valve covers (4).
Remove the pair reed valves (5) and cmp sensor
(6).
As ...
Light bulb replacement
The wattage rating of each bulb is
shown in the following chart.
When replacing a burned-out
bulb, always use the same wattage
rating according to the following
chart.
Caution
Using a light bulb with the
wrong wattage rating can
cause electrical system damage
or shorte ...
Exterior parts construction
Upper cowling bracket
: set the punch mark to the front and upper side.
Rear view mirror cushion
: set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket
...