Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Gearshift shaft construction

Suzuki GSX-R. Gearshift shaft / gearshift cam plate components



  1. Gearshift shaft
  2. Washer
  3. Snap ring
  4. Gearshift shaft return spring
  5. Gearshift cam drive plate
  6. Gearshift plate return spring
  7. 8.5 N·m (0.85 Kgf-m,
    6.0 Lbf-ft)
  8. 13 N·m
    (1.3 Kgf-m, 9.5 Lbf-ft)
  9. 19 N·m
    (1.9 Kgf-m, 13.5 Lbf-ft)

Apply grease.


Apply thread lock to the
thread part.

Apply thread lock to the
thread part.

Apply engine oil to
bearing.

Do not reuse.

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) ...

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .  Remove the clutch components. Refer to “clutch removal” in section 5c . & ...

Other materials:

Headlight
To replace the headlight bulbs, perform the following steps: Upper light bulb Remove the bolt 1 to lift the instrument panel 2. Turn the cap 3 counterclockwise and remove it. Unhook the bulb holder spring 4 and pull out the socket 5.  Pull off the bulb from ...

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

Clutch parts inspection
Refer to “clutch removal”  and “clutch installation” . Clutch drive and driven plate Note wipe off the engine oil from the drive and driven plates with a clean rag. Measure the thickness of drive plates with a vernier calipers. If the drive plate thickness is found to have ...

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