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Suzuki GSX-R 1000 Service Manual: Exhaust control valve inspection

Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Inspect exhaust control valve as follows:

  1.  remove the left side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Check the exhaust control valve actuator (1) for its smooth movement when the ignition switch is turned on. If the exhaust valve actuator does not move smoothly, check exhaust valve actuator electrical circuit. Refer to excva inspection in section 1k .

Suzuki GSX-R. Exhaust control valve inspection


  1. Check the lock-nuts (2) for tightness. If the lock-nuts (2) are loose, tighten them after adjusting the cable length. Refer to excv cable removal and installation in section 1k .

Suzuki GSX-R. Exhaust control valve inspection


Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to th ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the ...

Other materials:

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Piston/cup set Push rod Dust boot 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 10 Nm ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. Transmission components  gearshift lever construction  gearshift shaft / gearshift cam plate componen ...

Lower light bulb
Turn the socket 1 counterclockwise and remove it. Turn the socket 2 counterclockwise and remove it.  Remove the bulb 3 from the socket. Caution Oil from your skin may damage the headlight bulb or shorten its life. Grasp the new bulb with a c ...

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