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Suzuki GSX-R 1000 Service Manual: Exhaust control valve inspection

Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Inspect exhaust control valve as follows:

  1.  remove the left side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Check the exhaust control valve actuator (1) for its smooth movement when the ignition switch is turned on. If the exhaust valve actuator does not move smoothly, check exhaust valve actuator electrical circuit. Refer to excva inspection in section 1k .

Suzuki GSX-R. Exhaust control valve inspection


  1. Check the lock-nuts (2) for tightness. If the lock-nuts (2) are loose, tighten them after adjusting the cable length. Refer to excv cable removal and installation in section 1k .

Suzuki GSX-R. Exhaust control valve inspection


Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to th ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the ...

Other materials:

Helmet holders
This motorcycle has helmet holders underneath the rear seat. Hook your helmet on the helmet holder and lock the seat. Warning Riding with a helmet fastened to the helmet holder can interfere with rider control. Never carry a helmet fastened to the helmet holder. Fix the ...

Ecm removal and installation
Removal Remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire.  Remove the tool set (1) and prop stay (2). Disconnect the hose clamp (3) (e-33 only) and starter relay (4). Remo ...

Transmission related parts inspection
Refer to transmission removal , transmission installation  and countershaft gear / driveshaft gear disassembly and assembly . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

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