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Suzuki GSX-R 1000 Service Manual: Exhaust control valve inspection

Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Inspect exhaust control valve as follows:

  1.  remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Check the exhaust control valve actuator (1) for its smooth movement when the ignition switch is turned on. If the exhaust valve actuator does not move smoothly, check exhaust valve actuator electrical circuit. Refer to “excva inspection” in section 1k .

Suzuki GSX-R. Exhaust control valve inspection


  1. Check the lock-nuts (2) for tightness. If the lock-nuts (2) are loose, tighten them after adjusting the cable length. Refer to “excv cable removal and installation” in section 1k .

Suzuki GSX-R. Exhaust control valve inspection


Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to th ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the ...

Other materials:

Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 Shift the transmission into neutral.  Grasp the clutch lever, turn on the ignition switch ...

Starting off
Warning Riding this motorcycle at excessive speed increases your chances of losing control of the motorcycle. This may result in an accident. Always ride within the limits of your skills, your motorcycle, and the riding conditions.   Warning Remov ...

Wiring diagram
Refer to “wire color symbols” in section 0a . For e-02, 19, 24, 51 For e-03, 28 For e-14, 33 ...

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